Raypak 1005 Freeze Protection, PVC Venting Option, Cleaning, PVC vent assembly instructions

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Freeze Protection

The Raypak electronic temperature control includes a freeze protection feature. In the event the water tem- perature drops below 40°F at any of the heater temperature sensors, the pump is turned on and will remain on until the temperature at all heater sensors rises to 45°F.

WARNING: Do not install the heater outdoors if freezing conditions are typical. The condensate will freeze and back up the flue system.

PVC Venting Option

Venting of the XTherm with PVC material requires the factory installed D-32 adapter kit.

CAUTION: The inlet water temperature to the XTherm must not exceed 170ºF at 100% fire to use the PVC venting option. The venting system must conform to local codes and/or the current National Fuel Gas Code ANSI Z223.1/NFPA 54.

The PVC vent adapter should appear as in Fig. 30 and Fig. 31.

Cleaning

Prior to installing the PVC pipe and fittings, ensure that all burrs and/or ridges have been removed. Failure to remove burrs or ridges will result in the cement in the fitting socket being scraped from the socket surface, producing a dry joint with a high probability of joint fail- ure. Remove all burrs with a knife, or with abrasive paper.

Surfaces to be joined must be cleaned and be free of dirt, moisture, oil, and other foreign materials.

DANGER: Primer, cleaner, and cements are extremely flammable. They are harmful or fatal if swallowed. The vapors are harmful. They may irritate eyes and skin and can be absorbed through the skin. Read and observe all safety information printed on primer, cleaner, and cement containers.

PRECAUTIONS: Always store primers, cleaner, and cements in cool, dry, well ventilated places. Do not store them near heat, sparks, or flames. Keep containers closed. Use them in well ventilated areas. Wear impervious clothing while handling. Do not smoke, eat, or drink while handling. Wash thoroughly after handling and before eating. Wear eye protection when handling. If swallowed, drink water, do not induce vomiting, and call a physician or poison control center immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. In case of eye and/or skin contact, immediately flush with plenty of water for 15 minutes and seek medical attention if irritation persists.

All primers, cleaners, and cements must meet all local codes.

• Before using primers, cleaners, and cements, stir or shake, making sure contents are liquid. Do not use if found to be lumpy or jelly-like.

• Restoration of the original viscosity or removal of gelation by adding solvents or thinners is not recommended.

• Primers and/or cement should be NSF and/or UPC listed.

NOTE: Cleaners and primers are intended for different functions and should not be considered interchangeable. Verify with vent material manufacturer for specific requirements.

Termination

Termination should be accomplished using the adapter thimble as shown in Fig. 32 and Fig. 33. The adapter thimble is supplied by Rapak as part of the D-32 option.

PVC vent assembly instructions

1)Cut pipe ends squarely, removing all burrs and dirt.

2)Dry fit pipe and fittings to be connected for proper fit.

3)Clean pipe and fitting with a cleaner.

4)Apply a coat of primer to pipe and fitting.

5)Apply a thin coat of cement to fitting, avoiding pud- dling inside.

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationGas Vent Size Conn Input Component LocationsGeneral Information Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenConventional Combustion Air Supply InstallationsCanadian Installations All Air from Inside the BuildingWater Piping Relief Valve Installation and PipingTemperature & Pressure Gauge GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Gas Supply ConnectionWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsField Wiring Connection Support of Vent StackAppliance Categories Installations Vent Terminal LocationCanadian Installations Venting Installation TipsVenting Configurations InstallationLength CertifiedTotal Effective Combustion Air Air Inlet Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingFreeze Protection CleaningPVC vent assembly instructions PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Heater Sequence of Operation Ignition ModuleFlow Switch High Limit-Manual ResetHigh Limit-Auto Reset Optional Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Blocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Start-Up Initial Start-upPreparation Required toolsBlower Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Manifold CheckFinishing Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check GASOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

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