Raypak 1005 operating instructions Outdoor Installation, Outdoor Venting

Page 29

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

Combustion air supplied from outdoors must be free of particulate and chemical contaminants. To avoid a blocked flue condition, keep the vent cap clear of snow, ice, leaves, debris, etc.

The stainless steel flue direct vent cap must be fur- nished by the heater manufacturer in accordance with its listing (sales order option D-15).

Outdoor Installation

XTherm heaters are certified for outdoor operation in non-freezing conditions only. Freezing conditions may cause condensate to freeze in the condensate drain line and trap causing the unit to shut down from a blocked condensate drain. Additionally, components of the condensate management system may be dam- aged by the ice formation. Units installed in freezing climates for seasonal use must be winterized to avoid freeze damage to the heater.

Outdoor models must be vented with listed vent mate- rial per the following instructions and installed with the optional factory-supplied outdoor vent kit. A special vent cap is provided in accordance with CSA require- ments. It must be installed directly on the vent pipe as illustrated in Fig. 29 on page 30.

Care must be taken when locating the heater out- doors, because the flue gases discharged from the vent cap can condense as they leave the cap. Improper location can result in damage to adjacent structures or building finish. For maximum efficiency and safety, the following precautions must be observed:

1.Outdoor models must be installed outdoors and must use the outdoor vent cap and air intake hood available from the manufacturer (sales order option D-11).

2.Periodically check venting system. The heater’s venting areas must never be obstructed in any way and minimum clearances must be observed to prevent restriction of combustion and ventilation air. Keep area clear and free of combustible and flammable materials.

3.Do not locate adjacent to any window, door, walk- way, or gravity air intake. The vent must be located a minimum of 4 ft horizontally from such areas.

4.Install above grade level and above normal snow levels.

5.Vent terminal must be at least 3 ft above any forced air inlet located within 10 ft.

6.Adjacent brick or masonry surfaces must be pro- tected with a rust-resistant sheet metal plate.

NOTE: The vent cap and air intake hood must be furnished by the heater manufacturer in accordance with its listing (sales order option D-11).

NOTE: Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

Fig. 29: Outdoor Venting

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGas Vent Size Conn Input Max MinWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirCanadian Installations InstallationsConventional Combustion Air Supply All Air from Inside the BuildingTemperature & Pressure Gauge Relief Valve Installation and PipingWater Piping GeneralHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Winterizing Your Heater Pool/Spa Water ChemistryWater Hardness Gas SupplyGas Supply Connection Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceAppliance Categories Field Wiring ConnectionSupport of Vent Stack Vent Terminal Location InstallationsVenting Configurations Venting Installation TipsCanadian Installations InstallationTotal Effective Combustion Air Air Inlet CertifiedLength Max. Length* ftCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC vent assembly instructions CleaningFreeze Protection PVC Venting OptionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Ignition Module Heater Sequence of OperationHigh Limit-Auto Reset Optional High Limit-Manual ResetFlow Switch Code ConditionLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional UDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Preparation Initial Start-upStart-Up Required toolsModel No Amp Draw Setting Model No Net Blower Suction Setting In. WCBlower Check Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Safety InspectionFinishing Follow-UpGAS Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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