Raypak 1005 operating instructions Pool/Spa Water Chemistry, Winterizing Your Heater

Page 18

Tank

 

Model 1005

 

 

 

 

Model 1505

 

 

 

 

Model 2005

 

 

Return Temp

Soft/Med Sup.

Hard Sup.

Minimum Tubing Size2

Soft Sup.

Med Sup.

Hard Sup.

Minimum Tubing Size2

Soft/Med

Minimum Tubing Size2

 

(°F)

Temp1 (°F)

Temp1 (°F)

<80' equiv.

80-200' equiv.

Temp1 (°F)

Temp1 (°F)

Temp1 (°F)

<80' equiv.

80-200' equiv.

Sup. Temp1 (°F)

<80' equiv.

80-200' equiv.

60

138

135

 

2"

2

1/2"

150

145

143

 

2"

2

1/2"

154

 

2"

2 1/2"

 

80

138

135

 

2"

2

1/2"

150

145

143

 

2"

2

1/2"

154

2

1/2"

3"

 

100

138

135

2

1/2"

 

3"

150

145

143

2

1/2"

 

3"

154

2

1/2"

3"

 

120

146

146

2

1/2"

 

3"

150

146

146

2

1/2"

 

3"

155

2

1/2"

3"

 

130

156

156

2

1/2"

 

3"

156

156

156

2

1/2"

 

3"

165

2

1/2"

3"

 

140

166

166

2

1/2"

 

3"

166

166

166

2

1/2"

 

3"

175

2

1/2"

3"

 

1-Approximate high fire heater outlet temperature based on the specified heater pump and the recommended minimum tubing size. 2-Minimum tubing size based on total equivalent feet of supply and return piping between the tank and heater.

Table H: Hot Water Supply Temperatures and Minimum Pipe Size at Varying Return Temperatures

Winterizing Your Heater

Heaters installed outdoors as pool heaters in freezing climate areas should be shut down for the winter. To shut down the heater, turn off manual main gas valve and main gas shut-off. Close isolation valves. Drain the heater using the hose bibs located on the bottom of both heat exchangers. Disconnect the condensate hose from the secondary heat exchanger and drain the condensate trap.

NOTE: There are 3 separate drains on the XTherm that must ALL be drained to protect the heat exchangers. These are accessible by removing the lower front door from the heater for the 2 primary drains and the right-rear panel for the secondary drain. Drain any piping of all water that may experience below-freezing temperatures.

Pool/Spa Water Chemistry

CAUTION: Corrosive water voids all warranties.

NOTE: Chemical imbalance can cause severe damage to your heater and associated equipment.

Chemical imbalance can cause severe damage to the pool heater and associated equipment. Maintain the water chemistry according to the chart below. If the mineral content and dissolved solids in the water become too high, scale forms inside the heat exchang- er tubes, reducing heater efficiency and damaging the heater. If the pH drops below 7.2, this will cause corro- sion of the heat exchanger and severely damage the heater. Heat exchanger damage resulting from chem- ical imbalance is not covered by the warranty.

For your health and the protection of your pool equip- ment, it is essential that your water be chemically balanced. The following levels must be used as a guide for balanced water.

Occasional chemical shock dosing of the pool or spa should not damage the heater providing the water is balanced.

 

Recommended Level(s)

 

Fiberglass Pools

 

Fiberglass Spas

 

Other Pool and Spa

 

 

 

 

 

 

 

 

 

 

Types

 

 

Water Temperature

 

68-88°F (20-31°C)

 

89-104°F (31-40°C)

 

68-104°F (20-40°C)

 

 

 

 

 

 

 

 

 

 

 

pH

 

7.3-7.4

 

7.3-7.4

 

7.6-7.8

 

 

 

 

 

 

 

 

 

 

 

Total Alkalinity (ppm)

 

120-150

 

120-150

 

80-120

 

 

 

 

 

 

 

 

 

 

 

Calcium Hardness (ppm)

 

200-300

 

150-200

 

200-400

 

 

 

 

 

 

 

 

 

 

 

Salt (ppm)

 

140 Maximum**

 

140 Maximum**

 

140 Maximum**

 

 

 

 

 

 

 

 

 

 

 

Free Chlorine (ppm)*

 

2-3

 

2-3

 

2-3

 

 

Total Dissolved Solids

 

3000 Maximum

 

3000 Maximum

 

3000 Maximum

 

 

(ppm)

 

 

 

 

 

*Free Chlorine MUST NOT EXCEED

 

5 ppm!

 

 

 

 

 

 

 

 

 

 

 

 

**Not for use with salt water pools.

 

Table I: Water Chemistry

 

 

 

 

 

 

 

 

 

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationGas Vent Size Conn Input Component LocationsGeneral Information Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenConventional Combustion Air Supply InstallationsCanadian Installations All Air from Inside the BuildingWater Piping Relief Valve Installation and PipingTemperature & Pressure Gauge GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Gas Supply ConnectionWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsField Wiring Connection Support of Vent StackAppliance Categories Installations Vent Terminal LocationCanadian Installations Venting Installation TipsVenting Configurations InstallationLength CertifiedTotal Effective Combustion Air Air Inlet Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingFreeze Protection CleaningPVC vent assembly instructions PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Heater Sequence of Operation Ignition ModuleFlow Switch High Limit-Manual ResetHigh Limit-Auto Reset Optional Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Blocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Start-Up Initial Start-upPreparation Required toolsBlower Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Manifold CheckFinishing Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check GASOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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