Raypak 1005 operating instructions Post Start-Up Check, Gas

Page 48

dle valve to the test point B bleedle valve and open the upstream manual gas valve. Make sure that test point A & B bleedle valves have been opened so as to allow gas to flow. This will bring gas pressure to the second valve seat.

 

 

 

TO BURNER

GAS

A

B

 

 

 

C

D

 

 

 

Fig. 54: Leak Test Procedure

5.Open the bleedle valve at test point C and connect a second rubber tube to it. Connect the other end of the tube to a manometer and look for a build-up of pressure. Increasing pressure indicates a leak- ing gas valve which must be replaced.

6.Remove rubber tube and manometers. Close each test point bleedle valve as the tubes are removed.

NOTE: Reinstall HGPS as applicable.

7.After no leakage has been verified at all valve seats and test valves, open downstream leak test valve and restore electrical power to the heater.

Post Start-Up Check

Check off steps as completed:

1.Verify that the heater and heat distribution units or storage tank are filled with water.

2.Confirm that the automatic air vent (if used) was opened two full turns during the venting proce- dure.

3.Verify that air has been purged from the system.

4.Verify that air has been purged from the gas pip- ing, and that the piping has been checked for leaks.

5.Confirm that the proper start-up procedures were followed.

6.Inspect burner to verify flame.

7.Test safety controls: If heater is equipped with a low water cut-off or additional safety controls, test for operation as outlined by manufacturer. Burner should be operating and should go off when con- trols are tested. When safety devices are restored, burners should re-ignite after pre-purge time delay.

8.Test limit control: While burner is operating, move indicator on high limit control below actual water temperature. Burner should go off while blower and circulator continue to operate. Raise setting on limit control above water temperature and burner should re-ignite after pre-purge time delay.

NOTE: Ignition control may have to be reset after this portion of the test.

9.Test ignition system safety device:

a.Open manual gas valve. Turn power on.

b.Set thermostat to call for heat.

c.When the heater is in operation, pull cap off of tee in air switch hose. The burner should go off almost immediately.

d.Reattach cap on tee. Burner should re-ignite after pre-purge time delay. NOTE: Ignition control may have to be reset after this por- tion of the test.

10.To restart system, follow lighting instructions in the Operation section.

48

Page 47 Page 49
Image 48
Page 47 Page 49
Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGas Vent Size Conn Input Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor Installations Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenInstallations Canadian InstallationsConventional Combustion Air Supply All Air from Inside the BuildingRelief Valve Installation and Piping Temperature & Pressure GaugeWater Piping GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Gas Supply ConnectionWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsField Wiring Connection Support of Vent StackAppliance Categories Installations Vent Terminal LocationVenting Installation Tips Venting ConfigurationsCanadian Installations InstallationCertified Total Effective Combustion Air Air InletLength Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingCleaning PVC vent assembly instructionsFreeze Protection PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Heater Sequence of Operation Ignition ModuleHigh Limit-Manual Reset High Limit-Auto Reset OptionalFlow Switch Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Air Pressure Switch UDB Diagnostic BoardBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Initial Start-up PreparationStart-Up Required toolsModel No Net Blower Suction Setting In. WC Model No Amp Draw SettingBlower Check Manifold CheckSafety Inspection Leak Test Procedure Dual-Seat Gas ValveFinishing Follow-UpPost Start-Up Check GASOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Preventive Maintenance Schedule PeriodicallyWeekly Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
Related manuals
Manual 12 pages 19.26 Kb

1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
Top Page Image Contents