Raypak 1005 operating instructions Direct Vent-Vertical, Direct Vent Vertical

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The vent must be installed to prevent flue gas leakage. Care must be taken during assembly to ensure that all joints are sealed properly and are airtight. The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with a condensate drain located in proximity to the heater as directed by the vent manufacturer.

2.The vent must be installed with a slight upward slope of not less than 1/4 inch per foot of horizon- tal run to the vent terminal.

3.The vent must be insulated through the length of the horizontal run.

Termination

The flue direct vent cap MUST be mounted on the ex- terior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels. The Raypak-approved stainless steel flue direct vent cap must be used (sales order option D-15). The vent terminal must be located NO CLOSER than 12” off the wall.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

Direct Vent—Vertical

Fig. 28: Direct Vent - Vertical

CAUTION: This venting system requires the installation of a condensate drain in the vent piping per the vent manufacturer’s instructions. Failure to install a condensate drain in the venting system will void all warranties on this heater.

Installation

These installations utilize the heater-mounted blower to draw combustion air from outdoors and vent com- bustion products to the outdoors.

The total length of air supply pipe cannot exceed the distances listed in Table M. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in any arrangement that does not exceed the lengths shown in Table M. The vent cap is not considered in the overall length of the venting system.

Care must be taken during assembly that all joints are sealed properly and are airtight.

The vent must be installed to prevent the potential ac- cumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with a condensate drain located in proximity to the heater as directed by the vent manufacturer.

2.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

3.The vent must be insulated through the length of the horizontal run.

Termination

The vent cap MUST be mounted on the exterior of the building. The vent cap cannot be installed in a well or below grade. The vent cap must be installed at least 1 ft above ground level and above normal snow levels.

The vent cap MUST NOT be installed with any com- bustion air inlet directly above a vent cap. This vertical spacing would allow the flue products from the vent cap to be pulled into the combustion air intake installed above.

This type of installation can cause non-warrantable problems with components and poor operation of the heater due to the recirculation of flue products. Multi- ple vent caps installed in the same horizontal plane must have a 4 ft clearance from the side of one vent cap to the side of the adjacent vent cap(s).

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGas Vent Size Conn Input Max MinTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor Installations Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenInstallations Canadian InstallationsConventional Combustion Air Supply All Air from Inside the BuildingRelief Valve Installation and Piping Temperature & Pressure GaugeWater Piping GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTPool Heating Combined Potable Water and Space HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Connection Gas SupplyWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsSupport of Vent Stack Field Wiring ConnectionAppliance Categories Installations Vent Terminal LocationVenting Installation Tips Venting ConfigurationsCanadian Installations InstallationCertified Total Effective Combustion Air Air InletLength Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingCleaning PVC vent assembly instructionsFreeze Protection PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Modes Default Setting Range10 VDC 20 mA Boiler Target Definitions Operation Number Field Type Fault DescriptionRank Heater Sequence of Operation Ignition ModuleHigh Limit-Manual Reset High Limit-Auto Reset OptionalFlow Switch Code ConditionHigh & Low Gas Pressure Switches Optional Modulating Temperature ControlLow Water Cut-Off Optional Air Pressure Switch UDB Diagnostic BoardBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up START-UPPre Start-up Check Initial Start-up PreparationStart-Up Required toolsModel No Net Blower Suction Setting In. WC Model No Amp Draw SettingBlower Check Manifold CheckSafety Inspection Leak Test Procedure Dual-Seat Gas ValveFinishing Follow-UpPost Start-Up Check GASLighting Instructions OperationTo Turn Off Gas To Appliance Troubleshooting StepUDB Fault History MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule PeriodicallyWeekly Semi-AnnuallyInside Air Contamination AppendixAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

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