Raypak 1005 operating instructions Before Installation, Product Receipt, Model Identification

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BEFORE INSTALLATION

Raypak strongly recommends that this manual be re- viewed thoroughly before installing your XTherm heater. Please review the General Safety information before installing the heater. Factory warranty does not apply to heaters that have been improperly installed or operated. (Refer to the warranty at the back of this manual.) Installation and service must be performed by a qualified installer, service agency or gas supplier. If, after reviewing this manual, you still have questions which this manual does not answer, please contact your local Raypak representative or visit our website at www.raypak.com.

Thank you for purchasing a Raypak product. We hope you will be satisfied with the high quality and durability of our equipment.

Product Receipt

On receipt of your heater it is suggested that you visu- ally check for external damage to the shipping crate. If the crate is damaged, make a note to that effect on the Bill of Lading when signing for the shipment. Next, remove the heater from the shipping packaging. Report any damage to the carrier immediately.

On occasion, items are shipped loose. Be sure that you receive the correct number of packages as indi- cated on the Bill of Lading.

Claims for shortages and damages must be filed with the carrier by consignee. Permission to return goods must be received from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will not be accepted. All returned goods are subject to a restocking charge.

When ordering parts, you must specify the model and serial number of the heater. When ordering under war- ranty conditions, you must also specify the date of installation.

Purchased parts are subject to replacement only under the manufacturer’s warranty. Debits for defec- tive replacement parts will not be accepted. Parts will be replaced in kind only per Raypak’s standard war- ranties.

Model Identification

The model identification number and heater serial number are found on the heater rating plate located on

the upper rear jacket panel of the heater. The model number will have the form H7-2005 or similar depend- ing on the heater size and configuration. The letter(s) in the first group of characters identifies the application (H = Hydronic Heating, WH = Domestic Hot Water (DHW), WHP = Water Heater for Pool Heating). The number which follows identifies the firing mode (7 = electronic modulation, 1 = On/Off). The second group of characters identifies the size of the heater (four numbers representing the approximate MBTUH input), and, where applicable, a letter, indicating the manufac- turing series.

Ratings and Certifications

Standards:

•ANSI Z21.13 · CSA 4.9 - latest edition, Gas-Fired Hot Water Boilers

•CAN 3.1 - latest edition, Industrial and Commercial Gas-Fired Package Boilers

•ANSI Z21.10.3 · CSA 4.3 - latest edition, Gas Wa- ter Heaters

•SCAQMD Rule 1146.2

All Raypak heaters are National Board Approved, and design-certified and tested by the Canadian Standards Association (CSA) for the U.S. and Canada. Each pri- mary heat exchanger is constructed in accordance with Section IV, and each secondary heat exchanger in accordance with Section VIII, of the American Society of Mechanical Engineers (ASME) Heater Pressure Vessel Code and bears the applicable ASME stamp. This heater also complies with the latest edition of the ASHRAE 90.1 Standard.

WARNING: Altering any Raypak pressure vessel by installing replacement heat exchangers, tube bundle headers, or any ASME parts not manufactured and/or approved by Raypak will instantly void the ASME and CSA ratings of the vessel and any Raypak warranty on the vessel. Altering the ASME or CSA ratings of the vessel also violates national, state, and local approval codes.

Installations at Elevation

Rated inputs are suitable for up to 4,500 ft elevation without de-rating. Consult your local representative or the factory for installations at altitudes over 4,500 ft above sea level. No hardware changes are required to the heaters for installations up to 10,000 ft (adjust- ments may be required).

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGas Vent Size Conn Input Max MinWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirCanadian Installations InstallationsConventional Combustion Air Supply All Air from Inside the BuildingTemperature & Pressure Gauge Relief Valve Installation and PipingWater Piping GeneralHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Winterizing Your Heater Pool/Spa Water ChemistryWater Hardness Gas SupplyGas Supply Connection Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceAppliance Categories Field Wiring ConnectionSupport of Vent Stack Vent Terminal Location InstallationsVenting Configurations Venting Installation TipsCanadian Installations InstallationTotal Effective Combustion Air Air Inlet CertifiedLength Max. Length* ftCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC vent assembly instructions CleaningFreeze Protection PVC Venting OptionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Ignition Module Heater Sequence of OperationHigh Limit-Auto Reset Optional High Limit-Manual ResetFlow Switch Code ConditionLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional UDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Preparation Initial Start-upStart-Up Required toolsModel No Amp Draw Setting Model No Net Blower Suction Setting In. WCBlower Check Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Safety InspectionFinishing Follow-UpGAS Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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