Raypak 1005 High Limit-Manual Reset, High Limit-Auto Reset Optional, Flow Switch, Code Condition

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Code

Condition

 

 

On

System OK; No faults present

 

 

Off

Possible control fault; Check power

 

 

1 Flash

Low air

 

 

2 Flashes

Flame in combustion chamber;

No call for heat

 

 

 

3 Flashes

Ignition lockout

 

 

4 Flashes

Low HSI current

 

 

5 Flashes

Low 24 VAC

 

 

6 Flashes

Internal fault; Replace control

 

 

Table T: Ignition Module Diagnostic LED Flash Codes

High Limit—Manual Reset

This heater is equipped with a fixed setting manual re- set high limit temperature device as standard or it may have an optional adjustable setting manual reset high temperature device.

The fixed setting manual reset high limit is located on the In/Out header of the heat exchanger on the right side of the heater (accessible through the front door for reset as necessary).

The optional adjustable manual reset high limit is lo- cated inside the heater junction box. Push the reset button and adjust the setting to approx. 40°F (20°C) above desired outlet temperature.

Fig. 42: High Limit (Manual Reset)

High Limit—Auto Reset (Optional)

This heater may be equipped with an optional adjust- able auto reset high limit temperature device.

For H and WH systems, the optional adjustable auto reset high limit is located inside the heater junction box. Adjust the setting to approx. 20°F (10°C) above desired outlet temperature.

For Pool installations, the auto limit must be located to sense the water temperature in the main line (see Fig. 17). Adjust the setting no higher than 110°F.

Fig. 43: Adjustable High Limit (Auto Reset)

Flow Switch

This standard, dual-purpose control, mounted and wired in series with the main gas valve, shuts off the heater in case of pump failure or low water flow.

Fig. 44: Flow Switch

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptMax Min Component LocationsGeneral Information Gas Vent Size Conn InputGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes Indoor InstallationsHeater Min. Clearance Minimum From Combustible Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirAll Air from Inside the Building InstallationsCanadian Installations Conventional Combustion Air SupplyGeneral Relief Valve Installation and PipingTemperature & Pressure Gauge Water PipingHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your Heater Pool/Spa Water ChemistryGas Supply Gas Supply ConnectionWater Hardness Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceField Wiring Connection Support of Vent StackAppliance Categories Vent Terminal Location InstallationsInstallation Venting Installation TipsVenting Configurations Canadian InstallationsMax. Length* ft CertifiedTotal Effective Combustion Air Air Inlet LengthCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC Venting Option CleaningPVC vent assembly instructions Freeze ProtectionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Ignition Module Heater Sequence of OperationCode Condition High Limit-Manual ResetHigh Limit-Auto Reset Optional Flow SwitchModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Condensate Float Switch Air Pressure SwitchUDB Diagnostic Board Blocked Vent SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Required tools Initial Start-upPreparation Start-UpManifold Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Blower CheckFollow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve FinishingGAS Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Semi-Annually Preventive Maintenance SchedulePeriodically WeeklyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.