Raypak 1005 operating instructions Common Venting, Model Vent Size Volume Flue Products

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CAUTION: A listed vent cap terminal suitable for connection to the Cat IV vent materials, adequately sized, must be used to evacuate the flue products from the heaters.

Common Venting

The NFGC does not address sizing guidelines for the common venting of multiple Category IV heaters. This is covered in the NFGC under “Engineered Vent Sys- tems”. Table N provides the volume of flue products at full fire for the calculation of appropriate vent sizing and extractor for common venting.

WARNING: Vent connectors serving any other appliances shall not be connected into any portion of mechanical draft systems operating under a positive pressure. If an XTherm heater is installed to replace an existing heater, the vent system MUST be verified to be of the correct size and of Category IV AL29-4C vent material construction. If it is NOT, it MUST be replaced.

NOTE: For extractor sizing, typical CO2 levels are 8.5% for natural gas and 9.5% for propane gas and flue temperature of 150° F.

Model

Vent Size

Volume of

Flue Products

No.

(in.)

(CFM)

1005

6

260

1505

8

390

2005

8

520

* NOTE: Data for 100% firing rate.

Table N: Volume of Flue Products Data

Note: Units rotated 90° for clarity. Typical multi-unit installations have the heaters installed side-by-side. Extractor is required.

Fig. 24: Typical Common Venting

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationGas Vent Size Conn Input Component LocationsGeneral Information Max MinWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Indoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenConventional Combustion Air Supply InstallationsCanadian Installations All Air from Inside the BuildingWater Piping Relief Valve Installation and PipingTemperature & Pressure Gauge GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Pool/Spa Water Chemistry Winterizing Your HeaterWater Hardness Gas SupplyGas Supply Connection Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsAppliance Categories Field Wiring ConnectionSupport of Vent Stack Installations Vent Terminal LocationCanadian Installations Venting Installation TipsVenting Configurations InstallationLength CertifiedTotal Effective Combustion Air Air Inlet Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingFreeze Protection CleaningPVC vent assembly instructions PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Heater Sequence of Operation Ignition ModuleFlow Switch High Limit-Manual ResetHigh Limit-Auto Reset Optional Code ConditionLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional Blocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Start-Up Initial Start-upPreparation Required toolsBlower Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Manifold CheckFinishing Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check GASTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

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