Raypak 1005 Field Wiring Connection, Support of Vent Stack, Appliance Categories

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NOTE: A grounding electrode conductor shall be used to connect the equipment grounding conductors, the equipment enclosures, and the grounded service conductor to the grounding electrode.

Field Wiring Connection

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation. Verify proper operation after servicing.

DANGER: SHOCK HAZARD

Make sure electrical power to the heater is discon- nected to avoid potential serious injury or damage to components.

VentingFig. 22: Rear Wiring Location

CAUTION: Proper installation of flue venting is critical for the safe and efficient operation of the heater.

General

Appliance Categories

Heaters are divided into four categories based on the pressure produced in the exhaust and the likelihood of condensate production in the vent.

Category I – A heater which operates with a non-pos- itive vent static pressure and with a vent gas 22

temperature that avoids excessive condensate pro- duction in the vent.

Category II – A heater which operates with a non-pos- itive vent static pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

Category III – A heater which operates with a positive vent pressure and with a vent gas temperature that avoids excessive condensate production in the vent.

Category IV – A heater which operates with a positive vent pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

See Table J for appliance category requirements. NOTE: For additional information on appliance categorization, see appropriate ANSI Z21 Standard and the NFGC (U.S.), or B149 (Canada), or applicable provisions of local building codes.

CAUTION: Condensate drains for the vent piping are required for installations of the XTherm. Follow vent manufacturer instructions for installation and location of condensate drains in the vent. Condensate drain trap must be primed with water to prevent gas flue leak and must be routed to an appropriate container for neutralization before dis- posal, as required by local codes.

WARNING: Contact the manufacturer of the vent material if there is any question about the appliance categorization and suitability of a vent material for application on a Category III or IV vent system. Using improper venting materials can result in personal injury, death or property damage.

Use only the special gas vent pipes listed for use with Category IV gas burning heaters, such as the AL29-4C stainless steel vents offered by Heat Fab Inc. (800- 772-0739), Protech System, Inc. (800-766-3473) , Z-Flex (800-654-5600) or American Metal Products (800-423-4270). Pipe joints must be positively sealed. Follow the vent manufacturer’s installation instructions carefully.

Support of Vent Stack

The weight of the vent stack or chimney must not rest on the heater vent connection. Support must be pro- vided in compliance with applicable codes. The vent should also be installed to maintain proper clearances

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationGas Vent Size Conn Input Component LocationsGeneral Information Max MinTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenConventional Combustion Air Supply InstallationsCanadian Installations All Air from Inside the BuildingWater Piping Relief Valve Installation and PipingTemperature & Pressure Gauge GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTPool Heating Combined Potable Water and Space HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Connection Gas SupplyWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsSupport of Vent Stack Field Wiring ConnectionAppliance Categories Installations Vent Terminal LocationCanadian Installations Venting Installation TipsVenting Configurations InstallationLength CertifiedTotal Effective Combustion Air Air Inlet Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingFreeze Protection CleaningPVC vent assembly instructions PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Modes Default Setting Range10 VDC 20 mA Boiler Target Definitions Operation Number Field Type Fault DescriptionRank Heater Sequence of Operation Ignition ModuleFlow Switch High Limit-Manual ResetHigh Limit-Auto Reset Optional Code ConditionHigh & Low Gas Pressure Switches Optional Modulating Temperature ControlLow Water Cut-Off Optional Blocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up START-UPPre Start-up Check Start-Up Initial Start-upPreparation Required toolsBlower Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Manifold CheckFinishing Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check GASLighting Instructions OperationTo Turn Off Gas To Appliance Troubleshooting StepUDB Fault History MaintenanceSuggested Minimum Maintenance Schedule Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyInside Air Contamination AppendixAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.