Raypak 1005 operating instructions TruSeal Combustion Air, Remove the Debris Screen

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8.Remove the debris screen (or cover panel for model 1005) by removing the six screws holding it in place.

Debris Screen

Fig. 11: Remove the Debris Screen

9.Install the intake air collar using the six screws removed in step 8 above.

Intake Air Collar

Fig. 12: Install the Intake Air Collar

10. Replace all the access panels.

NOTE: Make sure that the air intake piping is installed in a manner that allows full access to the air filter without damage to the filter.

11.Install combustion air direct vent in accordance with Fig. 27 (horizontal) or Fig. 28 (vertical) of this manual (pages 27 and 28, respectively).

12.Provide adequate ventilation of the space occu- pied by the heater(s) by an opening(s) for ventilation air at the highest practical point com- municating with the outdoors. The total cross-sectional area shall be at least 1 in.2 of free area per 20,000 BTUH (111 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating directly with the out- doors or through vertical duct(s). The total cross-sectional area shall be at least 1 in.2 of free area per 10,000 BTUH (222 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct(s).

13.In cold climates, and to mitigate potential freeze- up, Raypak highly recommends the installation of a motorized sealed damper to prevent the circula- tion of cold air through the heater during the non-operating hours.

TruSeal™ Combustion Air

In addition to the 13 previous steps, combustion air may be ducted directly to the heater by using PVC, CPVC or sealed single-wall galvanized ducting. The duct will attach directly to the field installed air collar located on the rear of the heater, using three or four sheet metal screws (not supplied) equally positioned around the circumference of the duct. The screws and duct connection point should be sealed with RTV (not supplied). TruSeal is generally used when damaging contaminants are present in the mechanical room. All ducting must be self-supported.

CAUTION: Use TruSeal combustion air if damaging airborne contaminants are or may be present in the heater area. See the Appendix of this manual regarding air contamination.

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGas Vent Size Conn Input Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor Installations Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenInstallations Canadian InstallationsConventional Combustion Air Supply All Air from Inside the BuildingRelief Valve Installation and Piping Temperature & Pressure GaugeWater Piping GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Winterizing Your HeaterGas Supply Gas Supply ConnectionWater Hardness Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsField Wiring Connection Support of Vent StackAppliance Categories Installations Vent Terminal LocationVenting Installation Tips Venting ConfigurationsCanadian Installations InstallationCertified Total Effective Combustion Air Air InletLength Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingCleaning PVC vent assembly instructionsFreeze Protection PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Heater Sequence of Operation Ignition ModuleHigh Limit-Manual Reset High Limit-Auto Reset OptionalFlow Switch Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Air Pressure Switch UDB Diagnostic BoardBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Initial Start-up PreparationStart-Up Required toolsModel No Net Blower Suction Setting In. WC Model No Amp Draw SettingBlower Check Manifold CheckSafety Inspection Leak Test Procedure Dual-Seat Gas ValveFinishing Follow-UpPost Start-Up Check GASOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Preventive Maintenance Schedule PeriodicallyWeekly Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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