Raypak 1005 operating instructions Initial Start-up, Preparation, Start-Up, Required tools

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Initial Start-up

Required tools

•(1) 12-0-12 (24” scale) U-tube manometer

•(2) 6-0-6 (12” scale) U-tube manometer

•Screwdrivers (assorted sizes and shapes)

•(1) Crescent wrench (8” or 10”)

•(1) Multi-meter

•(1) Amp probe

(Metric Allen wrenches will be required for servicing the gas valve, but not during start-up)

NOTE: Digital manometers are not recommended.

Preparation

WARNING: Do not turn on gas at this time.

Check Power Supply

With multi-meter at incoming power, check voltage between:

Hot - Common (≈120 VAC)

Hot - Ground (≈120 VAC) Common - Ground (< 1 VAC)

WARNING: If Common - Ground is > 1 VAC,

STOP: Contact electrician to correct ground failure. Failure to do this may burn out 120V-24V transformer, or may cause other safety control damage or failure.

Attach Manometers to Measure Pressures

1.Turn off main gas valve.

2.Attach (1) 12” scale manometer to an upstream bleedle valve on the gas supply pipe to the heater (Measure point “A” in Fig. 52).

3.Attach (1) 24” scale manometer to the manifold pressure tap located on the elbow downstream of the valve (Measure point “D” in Fig. 52).

4.Attach (1) 12” scale manometer near the fan-prov- ing switch. Pull black cap from air pressure switch tee and connect the manometer. NOTE: Retain caps for reinstallation later.

 

 

TO BURNER

GAS

A

B

CD

Fig. 52: Gas Pressure Measurement Locations

Check Gas Supply Pressure

1.Slowly turn on main gas shut-off valve.

2.Read the gas supply pressure from the manome- ter; minimum supply pressure for natural gas is 4.0 in. WC, recommended supply is 7.0 in. WC, mini- mum supply pressure for propane gas is 4.0 in. WC, recommended supply is 11.0 in. WC (dynam- ic readings, full fire input).

3.If the gas pressure is greater than 14.0 in. WC, turn off the main gas shut-off valve.

Start-Up

NOTE: The values in Tables V, W and X represent the conditions when the heater is at full firing rate at sea level.

1.Turn power on.

2.Turn on the heater, wait approximately 15 seconds after the blower starts, and the igniter should start to glow (observable through the observation port located at the front, bottom of the heater). Look into the sight glass located at the bottom of the front panel to check igniter operation. Gas valve should open in 45-60 seconds.

3.The heater ignites at 50% of full rate (as indicated on the LCD display of the temperature control located in the upper right of the front panel).

4.If the burner fails to light on the first trial, it will go into lockout with the optional single-try ignition module. If the heater is equipped with the standard three-try ignition module, it will try for ignition up to three times before going into lockout.

5.Wait until the controller indicates 100% on the fir- ing rate display screen (approximately 30 seconds).

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGas Vent Size Conn Input Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirCanadian Installations InstallationsConventional Combustion Air Supply All Air from Inside the BuildingTemperature & Pressure Gauge Relief Valve Installation and PipingWater Piping GeneralHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your Heater Pool/Spa Water ChemistryGas Supply Gas Supply ConnectionWater Hardness Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceField Wiring Connection Support of Vent StackAppliance Categories Vent Terminal Location InstallationsVenting Configurations Venting Installation TipsCanadian Installations InstallationTotal Effective Combustion Air Air Inlet CertifiedLength Max. Length* ftCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC vent assembly instructions CleaningFreeze Protection PVC Venting OptionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Ignition Module Heater Sequence of OperationHigh Limit-Auto Reset Optional High Limit-Manual ResetFlow Switch Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional UDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Preparation Initial Start-upStart-Up Required toolsModel No Amp Draw Setting Model No Net Blower Suction Setting In. WCBlower Check Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Safety InspectionFinishing Follow-UpGAS Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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