Quadra-Fire CB1200I-B owner manual CB10Maintaining & Servicing Your Appliance, Pellet Insert

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200-I Pellet Insert

CB10Maintaining & Servicing Your Appliance

R

A. Proper Shutdown Procedure

Caution

Shock and Smoke Hazard

Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing.

Smoke spillage into room can occur if appliance is not cool before unplugging.

Risk of shock if appliance not unplugged before servicing appliance.

B.General Maintenance

1.Types of Fuel

Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it may be necessary to clean the firepot more than once a day. Dirty fuel will cause clinkers to form in the firepot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000°F (1093°C) and becomes glass-like. See “C” in this section for more details on fuels with high ash content.

Clinker

Figure 30.1 - Clinker

2.Cleaning Firepot with Cleaning Rod & Firepot Scraper

Frequency: Daily or more often as needed

By: Homeowner

Task:

a.The appliance must be in complete shutdown and cool and the exhaust blower off. If you are just cleaning the firepot, there is no need to unplug the appliance.

b.Pull firepot cleaning rod OUT and IN a couple of times to help shake debris loose. If rod is hard to pull, it may be necessary to use your firepot scraper to chip away material that has built up on the bottom plate of the firepot and to push out any clinkers. Larger clinkers may have to be removed from the top of the firepot. Corn clinkers can be especially difficult to break up.

c.The firepot floor plate must be fully closed when finished.

3.Cleaning Ash Pan

Frequency: As needed

By: Homeowner

Task:

Locate the ash pan underneath the firepot and using a slight pull up and out remove the ash pan. Empty into

anon-combustible container and re-install ash pan.

See Disposal of Ashes on page 31.

4.Ash Removal from Firebox

Frequency: Weekly or as needed

By: Homeowner

Task:

a.There must not be any hot ashes in the firebox during cleaning so allow the appliance to completely cool. Frequent cleaning of the ash in the firebox will help slow down the build-up of ash in the exhaust blower and vent system.

b.Plug in your appliance, if unplugged, and turn the thermostat on and immediatley shut it off to start the exhaust blower on its cycle time. It will pull fly ash out the exhaust instead of into the room.

c.Open door. Remove ash with an ash vacuum or whisk broom and small dust pan.

d.This ash is deposited in the same ash pan as the firepot debris. The ash pan should be emptied every time you clean the firebox. Remember to place the ash and debris into a metal or non-combustible container.

See Disposal of Ashes on page 31.

WARNING

Fire Risk.

NEVER pull firepot cleaning rods or cleaning slide plates when appliance is operating. Hot pellets may fall into ashpan and may start a fire or have mis-starts due to lack of vacuum.

WARNING

Disposal of Ashes

Ashes should be placed in metal container with tight fitting lid.

Ashes should be retained in closed container until all cinders have thoroughly cooled.

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7014-083C

October 26, 2006

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Contents CB1200I-B Welcome to the Quadra-Fire Family CB1200-I Pellet InsertTable of Contents Listing and Code Approvals Getting Started Design, Installation & Location ConsiderationsFire Safety Appliance LocationCB1200-I Pellet Insert Tools And Supplies Needed Measuring StandardsInspect Appliance & Components and Pre-Use Check List Dimensions and Clearances Appliance DimensionsShown with Rear Vent and Optional Outside Air Inch 0mm Clearance to Exposed Section and Face TrimFace Trim CB1200-I Pellet Insert Masonry Minimum Opening Floor ProtectionCalculating Alternate Floor Protection Material Starter hole Mark area of floor to cut Install vent at clearances specified by Vent InformationVent manufacturer Pipe Selection Chart CB1200-I Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation Venting Systems CB1200-I Pellet Insert Full Reline With Outside Air Mobile Home Installation You must use a Quadra-Fire Outside Air Kit for instalLation in a mobile home Rear Shroud Installation Appliance Set-UpRear Vent Installation Preparation Installing Rear Shroud Attaching Shroud to Hopper BodyFor Top Vent Installation To adjust hopper Adjustable Hopper OptionsOptional Grille Installation CB1200-I Pellet Insert Outside Air Kit InstructionsCB1200-I Pellet Insert Adjustable Hearth Support Size 9d x 45w, 2 to 10 Height AdjustmentCB1200-I Pellet Insert Panel and Trim Set CB1200-I Pellet Insert Panel and Trim Set Cont’d Completed ViewCharred Areas in the Back Operating Instructions Fuel Size And Material General Operating InformationFeed Rate Adjustment Instructions Fuel Adjustment Control RodFire Characteristics CB1200-I Pellet Insert Before Your First FireFrequently Asked Questions Do not Leave Firepot Floor OpenTroubleshooting SymptomPossible Cause Corrective Action Page Page CB10Maintaining & Servicing Your Appliance Pellet InsertCleaning Exhaust Path Cleaning Heat Exchanger ChambersCleaning Beneath Heat Exchanger Cleaning the Glass Frequency As neededHigh Ash Fuel Content Maintenance Igniter Replacement Replacing Side Glass Top frame when removing and replacing center GlassReplacing Center Glass Ered Phillips head screw driver to remove ScrewsReference Materials Component FunctionSnap Disc #1 Convection Blower 125F Vacuum SwitchWiring Harness See .1 below Snap Disc #2 Fuel Delivery Interrupt 200FBeginning Manufacture Date April 8 CB1200-I Pellet Insert Component LocationsExploded Views Glass Size Center 13-7/8 wide x 11 high Glass Size SidesBeg. Manufacture Date July CB1200-I Pellet Insert Service Parts and Accessories Nbr DescriptionItem # Part Descsription, Alphabetical Order 7014-083C October 26 Item No Accessories ApplianceCB1200-I Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceLifetime Warranty CB1200-I Pellet Insert Warranty PolicyCB1200-I Pellet Insert Telephone