Goodman Mfg GAS-FIRED WARM AIR FURNACE Vent/Flue Pipe Cuts, Alternate Furnace Connections

Page 17

COMBUSTION

 

 

 

COMBUSTION

VENT/FLUE

VENT/FLUE

 

AIR PIPE

AIR PIPE

 

PIPE

 

PIPE

(DIRECT VENT ONLY)

(DIRECT VENT ONLY)

 

 

 

 

 

90º PVC

RUBBER

 

90º PVC

RUBBER

 

ELBOW

COUPLING

 

ELBOW

COUPLINGS

 

(NON-DIRECT VENT)

WITH WORM

 

(NON-DIRECT VENT)

WITH WORM

 

 

GEAR CLAMPS

 

 

GEAR CLAMPS

OR

OR

UPFLOW

COUNTERFLOW

STANDARD CONNECTIONS

ALTERNATE FURNACE CONNECTIONS

If the standard locations are undesirable for a specific installation, alternate side panel locations are available on the upflow models for the vent/flue. Counterflow furnaces include provisions for both alter- nate vent/flue and combustion air piping. These locations may be of particular benefit to upright upflow installations requiring additional access to an A coil, or to upright counterflow installations requiring additional access to a filter or electronic air cleaner, or to horizontal installations desiring vent/flue (upflow and counterflow) and combus- tion air intake (counterflow only) piping run vertically from the side of the cabinet.

NOTE: Standard and alternate locations can be combined (i.e., an installation may use the standard combustion air intake location but use the alternate vent/flue location), if needed.

WARNING

EDGES OF SHEET METAL HOLES MAY BE SHARP. USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS.

ALTERNATE VENT/FLUE LOCATION

The alternate vent/flue location is the large hole directly in line with the induced draft blower outlet. To use the alternate vent/flue location refer to the following steps, the “Vent/Flue Pipe Cuts” figure, and the “Alternate Vent/Flue Location” figure.

NOTE: Counterflow instructions follow the upflow instructions.

1.Remove and save the four screws securing the vent/flue coupling to the furnace top panel.

Counterflow units.

1.Remove and save the four screws securing the vent/flue coupling to the furnace basepan. Also remove the three screws securing the furnace’s internal vent/flue piping to the blower deck.

2.Upflow and Counterflow units.

Loosen the worm gear hose clamps on the rubber elbow and detach it from both the induced draft blower and the vent/flue pipe.

3.Upflow and Counterflow units.

Remove the vent/flue pipe from the furnace.

4.Cut the vent/flue pipe 3.75 inches from the flanged end of the pipe. See Vent/Flue Pipe Cuts figure. The section of pipe attached to the coupling will reach through the side panel to the induced draft blower. Discard remaining pipe and elbows.

Counterflow units.

Cut the vent/flue pipe 3.75 inches from the blower deck coupling. See Vent/Flue Pipe Cuts figure. Save vent/flue pipe attached to blower deck coupling for use in the alternate location. Discard remaining pipe and elbows.

FLANGE

3.75"

CUT HERE

Vent/Flue Pipe Cuts

5.Remove plastic plug from alternate vent/flue location. Relocate and install plug in standard vent/flue location (top cover). Counterflow units.

Remove plastic plug from alternate vent/flue location. Relocate and install plug in standard vent/flue location (basepan). Plug remaining hole in blower deck with plastic plug included in the drain kit bag.

6.Upflow and Counterflow units.

Insert cut section of vent/flue pipe and coupling into alternate vent/flue location. Using a rubber coupling and worm gear hose clamps from the drain kit bag, attach the vent/flue pipe and coupling to the induced draft blower. Secure the coupling to the cabinet using the screws removed in step 1 or with field-supplied 3/8” #8 self drilling screws.

WARNING

THE RUBBER ELBOW IS NOT DESIGNED TO SUPPORT A LOAD. WHEN THE RUBBER ELBOW IS MOUNTED EXTERNALLY TO THE FURNACE CABINET, EXTREME CARE MUST BE TAKEN TO ADEQUATELY SUPPORT FIELD-SUPPLIED VENT/FLUE PIPING, AS DAMAGE CAN RESULT IN LEAKS CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES, INCLUDING CARBON MONOXIDE.

7.Upflow and Counterflow units.

For upright installations, externally mount the rubber elbow to the vent/flue coupling using a worm gear hose clamp. Secure field supplied vent/flue piping to the rubber elbow using a worm gear hose clamp. NOTE: Use of the alternate vent/flue location for upright installations, requires the drain trap be installed on the same side of the unit as the flue pipe.

8.Upflow and Counterflow units.

For horizontal installations, externally secure the field- supplied vent/flue pipe directly to the vent/flue coupling using a PVC or ABS coupling or elbow.

3

1

1.

3

 

 

REMOVE

REMOVE

REMOVE

 

 

REMOVE

 

 

4 SCREWS

4 SCREWS

PIPE

 

4

PIPE

 

 

 

 

 

CUT PIPE PER

 

4

 

 

VENT/FLUE PIPE CUTS

 

 

 

 

DIAGRAM

 

CUT PIPE PER

 

 

 

 

VENT/FLUE

 

 

 

1

 

PIPE CUTS

 

 

 

REMOVE

 

DIAGRAM

 

 

 

3 SCREWS

 

5

 

 

 

 

 

 

 

5

 

REMOVE

 

 

 

 

 

REMOVE

 

AND RELOCATE

 

 

 

 

 

AND RELOCATE

 

2

 

 

 

 

 

 

 

 

 

DETACH RUBBER

 

 

2

 

ELBOW FROM

 

 

 

 

 

DETACH RUBBER

 

ID BLOWER AND

 

 

 

 

 

ELBOW FROM

 

VENT/FLUE

 

 

 

 

 

 

 

ID BLOWER AND

 

PIPE

 

 

 

 

 

 

 

VENT/FLUE

 

 

 

 

 

UPFLOW

 

COUNTERFLOW

PIPE

 

 

17

Image 17
Contents GCH95/GME95/GCH9 Table of Contents XVII. Safety Circuit Description XIV. Startup Procedure & AdjustmentXVIII. Troubleshooting XIX. MaintenanceCarbon Monoxide Poisoning Hazard Component Identification Upflow/HorizontalWhat to do if YOU Smell GAS II. Safety ConsiderationsIII. Product Application Electrostatic Discharge ESD PrecautionsGeneral IV. Location Requirements & ConsiderationsSuspended Furnace Clearances and AccessibilityFurnace Suspension Existing Furnace RemovalThermostat Location Thermostat InfluencesCombustion & Ventilation AIR Requirements See 5.3.3-a Horizontal Furnace VI. Installation PositionsVII. Horizontal Applications & Considerations VIII. Propane GAS /HIGH Altitude Installations Recommended Installation PositionsAlternate Electrical and GAS Line Connections Drain PANDirect Vent Terminal Clearances Dual Certification NON-DIRECT/DIRECT Vent IX. VENT/FLUE Pipe & Combustion AIR PipeMaterials and Joining Methods Proper VENT/FLUE and Combustion AIR Piping PracticesTermination Locations Increased Clearance ConfigurationCanadian Venting Requirements Standard Furnace ConnectionsAlternate Furnace Connections Vent/Flue Pipe CutsNON-DIRECT Vent Single Pipe Piping Alternate Vent/Flue LocationDirect Vent Dual Pipe Piping Termination of Multiple Direct Vent Furnaces Alternate Horizontal Vent Termination Dual PipeCondensate Drain Lines & Drain Trap Concentric Vent TerminationStandard Right or Left Side Drain Hose Connections Hose and Tube IdentificationAlternate VENT/FLUE Drain Hose Connections Drain TrapUpright Standard Connections Left Side Upright INSTALLATIONS-TRAP on Left SideUpright Drain Trap Mounting Left or Right Side Panel Horizontal Installations Right Side DownHorizontal Drain Trap Mounting Left or Right Side Panel Left Side DownXI. Electrical Connections Wiring HarnessJunction Box Relocation Junction BOX RelocationField Wiring for GME95 /AMEH96 Furnacewith 2-Stage Thermostat DiagramVolt Thermostat Wiring GME95/AMEH96 Furnace with 2-STAGE Condenser Field WiringGAS Piping Connections Nals XII. GAS Supply and PipingVolt Humidifier Rack, manifold or gas valve Gas Piping Connections Horizontal Upflow ModelPropane Gas Piping Chart Propane Gas Installation TypXIII. Circulating AIR & Filters Propane GAS Tanks and PipingDuct Flange Cut Outs Checking Static Pressure 80% Furnace Shown, 90% SimilarChecking Duct Static Bottom Return AIR Opening Upflow ModelsPermanent Minimum Filter Area sq. XIV. Startup Procedure & AdjustmentDisposable Minimum Filter area sq. Filter LocationsWhite-Rodgers Model 36G54 Two-Stage White-Rodgers Model 36G54 Connected to ManometerHoneywell Model VR9205 Connected to Manometer GAS Supply Pressure MeasurementGAS Input Rate Measurement Natural GAS only GAS Manifold Pressure Measurement and AdjustmentMeasuring Inlet Gas Pressure Alt. Method Circulator Blower Speeds Temperature Rise MeasurementTemperature Rise Setting Furnace Operating Mode Circulator Blower FAN Timing AdjustmentPower UP Heating ModePage XVIII. Troubleshooting XIX. Maintenance XXI. Repair & Replacement Parts XX. Before Leaving AN InstallationNo signal Troubleshooting ChartContinuously Blower Performance Data MH95ACSH96 AMEH96 GCH95 / GCH9115 GME95 MH950453,0704,0905D MH950703,0904,1155 Wiring DiagramMH950905CX GME95 / AMEH96 Exemptions GAS Vent Directly BELOW. Keep Clear of ALL ObstructionsThis page Left Intentionally Blank This page Left Intentionally Blank This page Left Intentionally Blank Quality Makes the Difference