Goodman Mfg GAS-FIRED WARM AIR FURNACE installation instructions Direct Vent Dual Pipe Piping

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COMBUSTION AIR INTAKE

(OPTIONAL)

*Not required for

single pipe installation

 

 

 

 

 

E

 

 

 

 

IN

 

 

 

L

 

 

 

F

 

 

 

O

 

 

 

O

 

 

 

 

R

 

 

 

 

 

INTAKE

SCREEN

OPTIONAL

12” MIN TO ROOF OR HIGHEST ANTICIPATED SNOW LEVEL

TEE (OPTIONAL)

12” MIN

HEIGHT DIFFERENCE BETWEEN

INTAKE AND VENT

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

IN

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

-

 

 

 

 

 

.

 

 

 

 

 

X

 

 

 

 

 

 

A

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

9

 

 

 

 

 

 

 

VENT/FLUE AND COMBUSTION AIR PIPE LENGTHS AND DIAMETERS

Refer to the following table for applicable length, elbows, and pipe di- ameter for construction of the vent/flue and combustion air intake pipe systems of a direct vent (dual pipe) installation. The number of elbows tabulated represents the number of elbows and/or tees in each (Vent/Flue & Combustion Air Intake) pipe. Elbows and/or tees used in the terminations must be included when determining the number of elbows in the piping systems.

If the combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objec- tionable, insulation of the combustion air pipe may be required. Use 1/2” thick closed cell foam insulation such as Armaflex™ or Insultube where required.

VENT/FLUE AND COMBUSTION AIR PIPE TERMINATIONS

The vent/flue and combustion air pipes may terminate vertically, as through a roof, or horizontally, as through an outside wall.

ELBOWS

STRAIGHT

_______________

12" MIN.

VENT/FLUE TEE (OPTIONAL)

or

45° ELBOW

TURNED DOWN or

90° ELBOW TURNED

DOWN

12" MIN. ABOVE HIGHEST ANTICIPATED

SNOW LEVEL

Horizontal Termination (Single Pipe)

Above Highest Anticipated Snow Level

DIRECT VENT (DUAL PIPE) PIPING

The inlet air screens provided in the installation instruction packet are available for the installer to use in the inlet of the combustion air pipe to prevent animals from building nests in the combustion air pipe. Instal- lation of screens, while strongly recommended, is not required and will not affect performance of the unit.

Direct vent installations require both a combustion air intake and a vent/flue pipe. The pipes may be run horizontally and exit through the side of the building or run vertically and exit through the roof of the building. The pipes may be run through an existing unused chimney; however, they must extend a minimum of 12 inches above the top of the chimney. The space between the pipes and the chim- ney must be closed with a weather tight, corrosion resistant flashing. Both the combustion air intake and a vent/flue pipe terminations must be in the same atmospheric pressure zone. For details concerning connection of pipes to the furnace, refer to the Vent/Flue Pipe and Combustion Pipe - Standard Furnace Connections or Alternate Fur- nace Connections.

Refer to Vent/Flue Pipe and Combustion Pipe - Termination Loca- tions for details concerning location restrictions. The penetrations through the roof must be sealed tight with proper flashing such as is used with a plastic plumbing vent.

Horizontal terminations should be as shown in the following fig- ure. Refer to Vent/Flue Pipe and Combustion Pipe - Termination Location for location restrictions. A 2 3/8” diameter wall penetra- tion is required for 2” diameter pipe. A 3” diameter hole is required for a 2 1/2” pipe and a 3 1/2” diameter hole is required for 3” diameter pipe. The wall penetration should be sealed with silicone caulking material.

10”- 24”

6” MAX

4 MIN

90º OR 45°

ELBOW

SCREEN

(OPTIONAL)

12" MIN. TO GRADE OR HIGHEST ANTICIPATED SNOW LEVEL

Standard Horizontal Terminations (Dual Pipe)

Vent & Combustion Air Intake Measurements for Standard Hori- zontal Terminations (Dual Pipe)

Center to center = 10” min / 24” max. Vertical separation: 0” - 24”

Vent termination from wall = 8” min / 12” max. Combustion air intake from wall = 6” max. Vent and intake clearance to ground

or anticipated snow level = 12” min.

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Contents GCH95/GME95/GCH9 Table of Contents XIX. Maintenance XIV. Startup Procedure & AdjustmentXVII. Safety Circuit Description XVIII. TroubleshootingCarbon Monoxide Poisoning Hazard Component Identification Upflow/HorizontalWhat to do if YOU Smell GAS II. Safety ConsiderationsIII. Product Application Electrostatic Discharge ESD PrecautionsGeneral IV. Location Requirements & ConsiderationsExisting Furnace Removal Clearances and AccessibilitySuspended Furnace Furnace SuspensionCombustion & Ventilation AIR Requirements Thermostat InfluencesThermostat Location See 5.3.3-a VII. Horizontal Applications & Considerations VI. Installation PositionsHorizontal Furnace Drain PAN Recommended Installation PositionsVIII. Propane GAS /HIGH Altitude Installations Alternate Electrical and GAS Line ConnectionsDirect Vent Terminal Clearances Proper VENT/FLUE and Combustion AIR Piping Practices IX. VENT/FLUE Pipe & Combustion AIR PipeDual Certification NON-DIRECT/DIRECT Vent Materials and Joining MethodsStandard Furnace Connections Increased Clearance ConfigurationTermination Locations Canadian Venting RequirementsAlternate Furnace Connections Vent/Flue Pipe CutsNON-DIRECT Vent Single Pipe Piping Alternate Vent/Flue LocationDirect Vent Dual Pipe Piping Concentric Vent Termination Alternate Horizontal Vent Termination Dual PipeTermination of Multiple Direct Vent Furnaces Condensate Drain Lines & Drain TrapStandard Right or Left Side Drain Hose Connections Hose and Tube IdentificationAlternate VENT/FLUE Drain Hose Connections Drain TrapUpright Standard Connections Left Side Upright INSTALLATIONS-TRAP on Left SideUpright Drain Trap Mounting Left or Right Side Panel Horizontal Installations Right Side DownHorizontal Drain Trap Mounting Left or Right Side Panel Left Side DownJunction BOX Relocation Wiring HarnessXI. Electrical Connections Junction Box RelocationGME95/AMEH96 Furnace with 2-STAGE Condenser Field Wiring Thermostat DiagramField Wiring for GME95 /AMEH96 Furnacewith 2-Stage Volt Thermostat WiringVolt Humidifier Nals XII. GAS Supply and PipingGAS Piping Connections Rack, manifold or gas valve Gas Piping Connections Horizontal Upflow ModelPropane GAS Tanks and Piping Propane Gas Installation TypPropane Gas Piping Chart XIII. Circulating AIR & FiltersBottom Return AIR Opening Upflow Models Checking Static Pressure 80% Furnace Shown, 90% SimilarDuct Flange Cut Outs Checking Duct StaticFilter Locations XIV. Startup Procedure & AdjustmentPermanent Minimum Filter Area sq. Disposable Minimum Filter area sq.GAS Supply Pressure Measurement White-Rodgers Model 36G54 Connected to ManometerWhite-Rodgers Model 36G54 Two-Stage Honeywell Model VR9205 Connected to ManometerMeasuring Inlet Gas Pressure Alt. Method GAS Manifold Pressure Measurement and AdjustmentGAS Input Rate Measurement Natural GAS only Temperature Rise Temperature Rise MeasurementCirculator Blower Speeds Heating Mode Circulator Blower FAN Timing AdjustmentSetting Furnace Operating Mode Power UPPage XVIII. Troubleshooting XIX. Maintenance XXI. Repair & Replacement Parts XX. Before Leaving AN InstallationNo signal Troubleshooting ChartContinuously Blower Performance Data MH95ACSH96 AMEH96 GCH95 / GCH9115 GME95 MH950453,0704,0905D MH950703,0904,1155 Wiring DiagramMH950905CX GME95 / AMEH96 Exemptions GAS Vent Directly BELOW. Keep Clear of ALL ObstructionsThis page Left Intentionally Blank This page Left Intentionally Blank This page Left Intentionally Blank Quality Makes the Difference