Goodman Mfg MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 XI. Electrical Connections, Wiring Harness

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XI. ELECTRICAL CONNECTIONS

WARNING

HIGH VOLTAGE!

TO AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED.

Line voltage connections can be made through either the right or left side panel. The furnace is shipped configured for a left side (right side for counterflows) electrical connection with the junction box located inside the burner compartment. To make electrical connections through the opposite side of the furnace, the junction box must be relocated to the other side of the burner compartment prior to making electrical connections. To relocate the junction box, observe the fol- lowing steps.

JUNCTION BOX RELOCATION

WARNING

WARNING

 

HIGH VOLTAGE!

TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND

EDGES OF SHEET METAL HOLES MAY BE SHARP. USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS.

1.Remove the burner compartment door.

2.Remove and save the two screws securing the junction box to the side panel.

3.Relocate junction box and associated plugs and grommets to opposite side panel. Secure with screws removed in step 2.

DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

WIRING HARNESS

The wiring harness is an integral part of this furnace. Field alter- ation to comply with electrical codes should not be required. Wires are color coded for identification purposes. Refer to the wiring diagram for wire routings. If any of the original wire as supplied with the furnace must be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C. Any re- placement wiring must be copper conductor.

115VOLT LINE CONNECTIONS

STANDARD

JUNCTION BOX

LOCATION

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Junction Box Relocation

ALTERNATE

JUNCTION BOX

LOCATION

Before proceeding with electrical connections, ensure that the sup- ply voltage, frequency, and phase correspond to that specified on the unit rating plate. Power supply to the furnace must be N.E.C. Class 1, and must comply with all applicable codes. The furnace must be electrically grounded in accordance with local codes or, in their absence, with the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.

Use a separate fused branch electrical circuit containing properly sized wire, and fuse or circuit breaker. The fuse or circuit breaker must be sized in accordance with the maximum overcurrent pro- tection specified on the unit rating plate. An electrical disconnect must be provided at the furnace location.

NOTE: Line polarity must be observed when making field connections.

Connect hot, neutral, and ground wires as shown in the wiring diagram located on the unit’s blower door. For direct vent applica- tions, the cabinet opening to the junction box must be sealed air tight using either a UL approved bushing such as Heyco Liquid Tight or by applying a UL approved non-reactive sealant to bush- ing.

Line polarity must be observed when making field connections.

WARNING

HIGH VOLTAGE!

TO AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE.

To ensure proper unit grounding, the ground wire should run from the furnace ground screw located inside the furnace junction box all the way back to the electrical panel. NOTE: Do not use gas piping as an electrical ground. To confirm proper unit grounding, turn off the electrical power and perform the following check.

1.Measure resistance between the neutral (white) connection and one of the burners.

2.Resistance should measure 10 ohms or less. This furnace is equipped with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing. Do not defeat this switch.

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Contents GCH95/GME95/GCH9 Table of Contents XVIII. Troubleshooting XIV. Startup Procedure & AdjustmentXVII. Safety Circuit Description XIX. MaintenanceCarbon Monoxide Poisoning Hazard Upflow/Horizontal Component IdentificationII. Safety Considerations What to do if YOU Smell GASElectrostatic Discharge ESD Precautions III. Product ApplicationIV. Location Requirements & Considerations GeneralFurnace Suspension Clearances and AccessibilitySuspended Furnace Existing Furnace RemovalThermostat Location Thermostat InfluencesCombustion & Ventilation AIR Requirements See 5.3.3-a Horizontal Furnace VI. Installation PositionsVII. Horizontal Applications & Considerations Alternate Electrical and GAS Line Connections Recommended Installation PositionsVIII. Propane GAS /HIGH Altitude Installations Drain PANDirect Vent Terminal Clearances Materials and Joining Methods IX. VENT/FLUE Pipe & Combustion AIR PipeDual Certification NON-DIRECT/DIRECT Vent Proper VENT/FLUE and Combustion AIR Piping PracticesCanadian Venting Requirements Increased Clearance ConfigurationTermination Locations Standard Furnace ConnectionsVent/Flue Pipe Cuts Alternate Furnace ConnectionsAlternate Vent/Flue Location NON-DIRECT Vent Single Pipe PipingDirect Vent Dual Pipe Piping Condensate Drain Lines & Drain Trap Alternate Horizontal Vent Termination Dual PipeTermination of Multiple Direct Vent Furnaces Concentric Vent TerminationHose and Tube Identification Standard Right or Left Side Drain Hose ConnectionsDrain Trap Alternate VENT/FLUE Drain Hose ConnectionsUpright INSTALLATIONS-TRAP on Left Side Upright Standard Connections Left SideHorizontal Installations Right Side Down Upright Drain Trap Mounting Left or Right Side PanelLeft Side Down Horizontal Drain Trap Mounting Left or Right Side PanelJunction Box Relocation Wiring HarnessXI. Electrical Connections Junction BOX RelocationVolt Thermostat Wiring Thermostat DiagramField Wiring for GME95 /AMEH96 Furnacewith 2-Stage GME95/AMEH96 Furnace with 2-STAGE Condenser Field WiringGAS Piping Connections Nals XII. GAS Supply and PipingVolt Humidifier Rack, manifold or gas valve Horizontal Upflow Model Gas Piping ConnectionsXIII. Circulating AIR & Filters Propane Gas Installation TypPropane Gas Piping Chart Propane GAS Tanks and PipingChecking Duct Static Checking Static Pressure 80% Furnace Shown, 90% SimilarDuct Flange Cut Outs Bottom Return AIR Opening Upflow ModelsDisposable Minimum Filter area sq. XIV. Startup Procedure & AdjustmentPermanent Minimum Filter Area sq. Filter LocationsHoneywell Model VR9205 Connected to Manometer White-Rodgers Model 36G54 Connected to ManometerWhite-Rodgers Model 36G54 Two-Stage GAS Supply Pressure MeasurementGAS Input Rate Measurement Natural GAS only GAS Manifold Pressure Measurement and AdjustmentMeasuring Inlet Gas Pressure Alt. Method Circulator Blower Speeds Temperature Rise MeasurementTemperature Rise Power UP Circulator Blower FAN Timing AdjustmentSetting Furnace Operating Mode Heating ModePage XVIII. Troubleshooting XIX. Maintenance XX. Before Leaving AN Installation XXI. Repair & Replacement PartsTroubleshooting Chart No signalContinuously MH95 Blower Performance DataACSH96 AMEH96 GCH95 / GCH9115 GME95 Wiring Diagram MH950453,0704,0905D MH950703,0904,1155MH950905CX GME95 / AMEH96 GAS Vent Directly BELOW. Keep Clear of ALL Obstructions ExemptionsThis page Left Intentionally Blank This page Left Intentionally Blank This page Left Intentionally Blank Quality Makes the Difference