Goodman Mfg GAS-FIRED WARM AIR FURNACE, MH95/ACSH96/AMEH96/ GCH95/GME95/GCH9 Continuously

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TROUBLESHOOTING CHART

 

Symptoms of

Associated

Fault

Possible Causes

Corrective Action

Cautions

 

 

Abnormal Operation

LED Code2

Description(s)

& Notes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Circulator blower runs

 

 

 

 

• Primary limit

• Insufficient conditioned air

• Check primary limit.

• Turn power OFF

 

continuously. No furnace

 

4

 

circuit is open.

over the heat exchanger.

Replace if necessary.

prior to repair.

 

operation.

 

 

 

 

 

Blocked filters, restrictive

• Check filters and

• Replace primary

 

• Integrated control module

 

4 FLASHES

 

ductwork, improper

ductwork for blockage.

switch with proper

 

diagnostic LED is flashing

 

 

circulator blower speed, or

Clean filters or remove

replacement part.

 

 

 

 

 

 

 

FOUR (4) flashes.

 

 

 

 

 

failed circulator blower.

obstruction.

• Replace blower

 

 

 

 

 

 

 

• Faulty primary limit switch.

• Check circulator blower

 

 

 

 

 

 

 

with correct

 

 

 

 

 

 

 

• Loose or improperly

speed and performance.

replacement part.

 

 

 

 

 

 

 

connected wiring.

Correct speed or replace

 

 

 

 

 

 

 

 

 

 

blower if necessary.

 

 

 

 

 

 

 

 

 

 

• Tighten or correct wiring

 

 

 

 

 

 

 

 

 

 

connection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Induced draft blower and

 

 

 

 

• Flame sensed

• Short to ground in flame

• Correct short at flame

• Turn power OFF

 

circulator blower runs

 

5

 

 

with no call for

sense circuit.

sensor or in flame

prior to repair.

 

continuously. No furnace

 

 

 

 

heat.

 

sensor wiring.

 

 

 

operation.

 

 

 

 

 

 

 

 

5 FLASHES

 

 

 

 

 

 

• Integrated control module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

diagnostic LED is flashing

 

 

 

 

 

 

 

 

 

 

FIVE (5) flashes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Furnace fails to operate.

 

 

 

 

• Rollout limit open.

• Flame rollout.

• Check burners for proper

• See “Vent/Flue

 

• Integrated control module

 

6

 

• Integrated control

• Misaligned burners,

alignment.

Pipe” section for

 

diagnostic LED is flashing

 

 

 

 

module fuse is

blocked flue and/or air

• Check flue and air inlet

piping details.

 

SIX (6) flashes.

6 FLASHES

blown.

inlet pipe, or failed

piping for blockage,

• Replace induced

 

proper length, elbows,

 

• No furnace operation.

 

induced draft blower.

draft blower with

 

 

 

 

 

 

and termination. Correct

 

 

 

 

 

 

• Loose or improperly

proper replace-

 

 

 

 

 

 

 

as necessary.

 

 

 

 

 

 

 

connected wiring.

• Check rollout limit. Replace

ment part.

 

 

 

 

 

 

 

• Short in 24 volt AC

if necessary.

• Replace inte-

 

 

 

 

 

 

 

control circuits or safety

• Check induced draft

grated control

 

 

 

 

 

 

 

circuits.

blower for proper

module fuse with

 

 

 

 

 

 

 

•Faulty rollout limit.

performance. Replace, if

3A automotive

 

 

 

 

 

 

 

necessary.

fuse.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Tighten or correct wiring

• Read precautions

 

 

 

 

 

 

 

 

connection.

in “Electrostatic

 

 

 

 

 

 

 

 

• Repair short in 24 volt AC

 

 

 

 

 

 

 

 

Discharge”

 

 

 

 

 

 

 

 

control/safety circuit(s).

section of manual.

 

 

 

 

 

 

 

 

• Replace integrated control

• Replace rollout

 

 

 

 

 

 

 

 

module fuse (3A).

limit with correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replacement part.

 

 

 

 

 

 

 

 

 

 

 

 

• Normal furnace

 

 

 

 

• Flame sense

• Flame sensor is coated/

• Sand flame sensor.

• Turn power OFF

 

operation.

 

7

 

microamp signal is

oxidized.

• Inspect for proper sensor

prior to repair.

 

• Integrated control module

 

 

 

 

low.

• Flame sensor incorrectly

alignment.

• Clean flame sensor

 

diagnostic LED is

 

7 FLASHES

 

positioned in burner

• Compare current gas

with steel wool.

 

 

 

• See “Vent/Flue

 

flashing SEVEN (7)

 

 

 

 

 

flame.

pressure to rating plate

 

 

 

 

 

 

Pipe” section for

 

flashes.

 

 

 

 

 

• Lazy burner flame due to

info. Adjust as needed.

 

 

 

 

 

 

piping details.

 

 

 

 

 

 

 

improper gas pressure or

 

• See rating plate for

 

 

 

 

 

 

 

combustion air.

 

 

 

 

 

 

 

 

 

proper gas

 

 

 

 

 

 

 

 

 

pressure.

 

 

 

 

 

 

 

 

 

 

 

 

• Furnace not operating.

 

 

 

 

• Problem with

• Improperly connected

• Check and correct wiring

• Turn power OFF

 

 

 

 

 

 

• Integrated control module

 

 

 

 

igniter circuit.

igniter.

from integrated control

prior to repair.

 

 

 

 

 

• Bad igniter.

 

diagnostic LED is

 

 

 

 

 

module to igniter.

• Replace igniter

 

 

 

 

 

 

• Poor unit ground.

 

flashing EIGHT (8)

 

 

 

 

 

•Replace bad igniter.

with proper

 

 

8 FLASHES

 

• Poor burner ground.

 

flashes.

 

 

•Check and correct unit

replacement part.

 

 

 

 

 

 

• Faulty integrated control

 

 

 

 

 

 

 

module.

ground wiring.

• Read precautions

 

 

 

 

 

 

 

 

• Replace bad integrated

in “Electrostatic

 

 

 

 

 

 

 

 

Discharge”

 

 

 

 

 

 

 

 

control module.

 

 

 

 

 

 

 

 

section of manual.

 

 

 

 

 

 

 

 

 

 

 

 

• Induced draft blower runs

 

 

 

 

• Polarity of 115

• Polarity of 115 volt AC

• Review wiring diagram to

• Turn power OFF

 

continuously. No furnace

 

C

 

or 24 volt

power to furnace or

correct polarity.

prior to repair.

 

operation.

 

 

 

 

power is

integrated control module

• Verify proper ground.

 

 

 

 

 

 

 

is reversed.

 

 

 

 

 

 

reversed.

 

 

 

• Integrated control module

CONTINUOUS

• Red and blue wires to

Correct if necessary.

 

 

 

diagnostic LED is flashing

 

transformer are reversed.

• Reverse red and blue

 

 

 

continuously.

 

FLASHING

 

• Poor unit ground.

wires connected to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transformer.

 

 

 

• LED is steady on

 

STEADY

• Normal operation.

 

 

 

 

 

 

 

ON

 

 

 

 

 

2LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch.

43

Image 43
Contents GCH95/GME95/GCH9 Table of Contents XIX. Maintenance XIV. Startup Procedure & AdjustmentXVII. Safety Circuit Description XVIII. TroubleshootingCarbon Monoxide Poisoning Hazard Component Identification Upflow/HorizontalWhat to do if YOU Smell GAS II. Safety ConsiderationsIII. Product Application Electrostatic Discharge ESD PrecautionsGeneral IV. Location Requirements & ConsiderationsExisting Furnace Removal Clearances and AccessibilitySuspended Furnace Furnace SuspensionCombustion & Ventilation AIR Requirements Thermostat InfluencesThermostat Location See 5.3.3-a VII. Horizontal Applications & Considerations VI. Installation PositionsHorizontal Furnace Drain PAN Recommended Installation PositionsVIII. Propane GAS /HIGH Altitude Installations Alternate Electrical and GAS Line ConnectionsDirect Vent Terminal Clearances Proper VENT/FLUE and Combustion AIR Piping Practices IX. VENT/FLUE Pipe & Combustion AIR PipeDual Certification NON-DIRECT/DIRECT Vent Materials and Joining MethodsStandard Furnace Connections Increased Clearance ConfigurationTermination Locations Canadian Venting RequirementsAlternate Furnace Connections Vent/Flue Pipe CutsNON-DIRECT Vent Single Pipe Piping Alternate Vent/Flue LocationDirect Vent Dual Pipe Piping Concentric Vent Termination Alternate Horizontal Vent Termination Dual PipeTermination of Multiple Direct Vent Furnaces Condensate Drain Lines & Drain TrapStandard Right or Left Side Drain Hose Connections Hose and Tube IdentificationAlternate VENT/FLUE Drain Hose Connections Drain TrapUpright Standard Connections Left Side Upright INSTALLATIONS-TRAP on Left SideUpright Drain Trap Mounting Left or Right Side Panel Horizontal Installations Right Side DownHorizontal Drain Trap Mounting Left or Right Side Panel Left Side DownJunction BOX Relocation Wiring HarnessXI. Electrical Connections Junction Box RelocationGME95/AMEH96 Furnace with 2-STAGE Condenser Field Wiring Thermostat DiagramField Wiring for GME95 /AMEH96 Furnacewith 2-Stage Volt Thermostat WiringVolt Humidifier Nals XII. GAS Supply and PipingGAS Piping Connections Rack, manifold or gas valve Gas Piping Connections Horizontal Upflow ModelPropane GAS Tanks and Piping Propane Gas Installation TypPropane Gas Piping Chart XIII. Circulating AIR & FiltersBottom Return AIR Opening Upflow Models Checking Static Pressure 80% Furnace Shown, 90% SimilarDuct Flange Cut Outs Checking Duct StaticFilter Locations XIV. Startup Procedure & AdjustmentPermanent Minimum Filter Area sq. Disposable Minimum Filter area sq.GAS Supply Pressure Measurement White-Rodgers Model 36G54 Connected to ManometerWhite-Rodgers Model 36G54 Two-Stage Honeywell Model VR9205 Connected to ManometerMeasuring Inlet Gas Pressure Alt. Method GAS Manifold Pressure Measurement and AdjustmentGAS Input Rate Measurement Natural GAS only Temperature Rise Temperature Rise MeasurementCirculator Blower Speeds Heating Mode Circulator Blower FAN Timing AdjustmentSetting Furnace Operating Mode Power UPPage XVIII. Troubleshooting XIX. Maintenance XXI. Repair & Replacement Parts XX. Before Leaving AN InstallationNo signal Troubleshooting ChartContinuously Blower Performance Data MH95ACSH96 AMEH96 GCH95 / GCH9115 GME95 MH950453,0704,0905D MH950703,0904,1155 Wiring DiagramMH950905CX GME95 / AMEH96 Exemptions GAS Vent Directly BELOW. Keep Clear of ALL ObstructionsThis page Left Intentionally Blank This page Left Intentionally Blank This page Left Intentionally Blank Quality Makes the Difference