
TROUBLESHOOTING CHART
| Symptoms of | Associated | Fault | Possible Causes | Corrective Action | Cautions |
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| Abnormal Operation | LED Code2 | Description(s) | & Notes |
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| • Circulator blower runs |
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| • Primary limit | • Insufficient conditioned air | • Check primary limit. | • Turn power OFF | |
| continuously. No furnace |
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| circuit is open. | over the heat exchanger. | Replace if necessary. | prior to repair. | ||
| operation. |
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| Blocked filters, restrictive | • Check filters and | • Replace primary | |
| • Integrated control module |
| 4 FLASHES |
| ductwork, improper | ductwork for blockage. | switch with proper | |||
| diagnostic LED is flashing |
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| circulator blower speed, or | Clean filters or remove | replacement part. | ||||
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| FOUR (4) flashes. |
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| failed circulator blower. | obstruction. | • Replace blower | |
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| • Faulty primary limit switch. | • Check circulator blower | ||
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| with correct | |||
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| • Loose or improperly | speed and performance. | replacement part. | |
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| connected wiring. | Correct speed or replace |
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| blower if necessary. |
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| • Tighten or correct wiring |
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| connection. |
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| • Induced draft blower and |
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| • Flame sensed | • Short to ground in flame | • Correct short at flame | • Turn power OFF | |
| circulator blower runs |
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| with no call for | sense circuit. | sensor or in flame | prior to repair. | |
| continuously. No furnace |
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| heat. |
| sensor wiring. |
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| operation. |
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| 5 FLASHES |
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| • Integrated control module |
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| diagnostic LED is flashing |
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| FIVE (5) flashes. |
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| • Furnace fails to operate. |
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| • Rollout limit open. | • Flame rollout. | • Check burners for proper | • See “Vent/Flue | |
| • Integrated control module |
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| • Integrated control | • Misaligned burners, | alignment. | Pipe” section for | ||
| diagnostic LED is flashing |
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| module fuse is | blocked flue and/or air | • Check flue and air inlet | piping details. | |
| SIX (6) flashes. | 6 FLASHES | blown. | inlet pipe, or failed | piping for blockage, | • Replace induced | ||||
| proper length, elbows, | |||||||||
| • No furnace operation. |
| induced draft blower. | draft blower with | ||||||
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| and termination. Correct | ||||
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| • Loose or improperly | proper replace- | |||
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| as necessary. | |||
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| connected wiring. | • Check rollout limit. Replace | ment part. | |
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| • Short in 24 volt AC | if necessary. | • Replace inte- | |
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| control circuits or safety | • Check induced draft | grated control | |
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| circuits. | blower for proper | module fuse with | |
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| •Faulty rollout limit. | performance. Replace, if | 3A automotive | |
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| necessary. | fuse. | ||
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| • Tighten or correct wiring | • Read precautions | |
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| connection. | in “Electrostatic | |
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| • Repair short in 24 volt AC | ||
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| Discharge” | ||
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| control/safety circuit(s). | section of manual. | |
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| • Replace integrated control | • Replace rollout | |
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| module fuse (3A). | limit with correct | |
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| replacement part. | |
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| • Normal furnace |
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| • Flame sense | • Flame sensor is coated/ | • Sand flame sensor. | • Turn power OFF | |
| operation. |
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| microamp signal is | oxidized. | • Inspect for proper sensor | prior to repair. | ||
| • Integrated control module |
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| low. | • Flame sensor incorrectly | alignment. | • Clean flame sensor | |
| diagnostic LED is |
| 7 FLASHES |
| positioned in burner | • Compare current gas | with steel wool. | |||
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| • See “Vent/Flue | |||||||
| flashing SEVEN (7) |
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| flame. | pressure to rating plate | ||
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| Pipe” section for | ||||
| flashes. |
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| • Lazy burner flame due to | info. Adjust as needed. | ||
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| piping details. | ||||
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| improper gas pressure or |
| • See rating plate for | |
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| combustion air. |
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| proper gas | ||
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| pressure. | |
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| • Furnace not operating. |
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| • Problem with | • Improperly connected | • Check and correct wiring | • Turn power OFF | |
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| • Integrated control module |
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| igniter circuit. | igniter. | from integrated control | prior to repair. | |
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| • Bad igniter. | |||||
| diagnostic LED is |
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| module to igniter. | • Replace igniter | ||
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| • Poor unit ground. | ||||
| flashing EIGHT (8) |
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| •Replace bad igniter. | with proper | ||
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| 8 FLASHES |
| • Poor burner ground. | ||||||
| flashes. |
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| •Check and correct unit | replacement part. | |||||
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| • Faulty integrated control | ||||
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| module. | ground wiring. | • Read precautions | |
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| • Replace bad integrated | in “Electrostatic | |
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| Discharge” | ||
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| control module. | ||
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| section of manual. | ||
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| • Induced draft blower runs |
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| • Polarity of 115 | • Polarity of 115 volt AC | • Review wiring diagram to | • Turn power OFF | |
| continuously. No furnace |
| C |
| or 24 volt | power to furnace or | correct polarity. | prior to repair. | ||
| operation. |
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| power is | integrated control module | • Verify proper ground. |
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| is reversed. |
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| reversed. |
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| • Integrated control module | CONTINUOUS | • Red and blue wires to | Correct if necessary. |
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| diagnostic LED is flashing |
| transformer are reversed. | • Reverse red and blue |
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| continuously. |
| FLASHING |
| • Poor unit ground. | wires connected to |
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| transformer. |
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| • LED is steady on |
| STEADY | • Normal operation. |
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| ON |
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2LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch.
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