Trane UniTrane Fan-Coil & Force Flo Air Conditioners Zone Sensor, Fan Switch, On/Cancel Buttons

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sequence of

Operation operation

Zone Sensor

The TracerZN520 controller accepts the following zone sensor module inputs:

Space temperature measurement (10kΩ thermistor)

Local setpoint (either internal or external on the zone sensor module)

Fan switch

Timed override (On) and Cancel timed override

Communication jack

Space Temperature Measurement Trane zone sensors use a 10kW thermistor to measure the space temperature. Typically, zone sensors are wall-mounted in the room and include a space temperature thermistor. As an option, the zone sensor can be unit- mounted with a separate space temperature thermistor located in the unit’s return air stream. If both a hardwired and communicated space temperature value exist, the controller ignores the hardwired space temperature input and uses the communicated value.

External Setpoint Adjustment

Zone sensors with an external setpoint adjustment (1kΩ ) provide the Tracer ZN520 controller with a local setpoint (50 to 85°F or 10 to 29.4°C). The external setpoint is exposed on the zone sensor’s front cover.

When the hardwired setpoint adjustment is used to determine the setpoints, all unit setpoints are calculated based on the hardwired setpoint value, the configured setpoints, and the active mode of the controller. The hardwired setpoint is used with the controller’s occupancy mode (occupied, occupied standby, or unoccu- pied), the heating or cooling mode, the temperature deadband values, and the heating and cooling setpoints (high and low limits) to determine the controller’s active setpoint.

When a building automation system or other controller communicates a setpoint to the controller, the controller ignores the hardwired setpoint input and uses the communicated value. The exception is the unoccupied mode, when the controller always uses the stored default unoccupied setpoints. After the controller completes all setpoint calculations, based on the requested setpoint, the occupancy

mode, the heating and cooling mode, and other factors, the calculated setpoint is validated against the following setpoint limits:

Heating setpoint high limit

Heating setpoint low limit

Cooling setpoint high limit

Cooling setpoint low limit

These setpoint limits only apply to the occupied and occupied standby heating and cooling setpoints. These setpoint limits do not apply to the unoccupied heating and cooling setpoints stored in the controller’s configuration.

When the controller is in unoccupied mode, it always uses the stored unoccu- pied heating and cooling setpoints.The unit can also be configured to enable or disable the local (hardwired) setpoint. This parameter provides additional flexibility to allow you to apply communi- cated, hardwired, or default setpoints without making physical changes to the unit.

Similar to hardwired setpoints, the effective setpoint value for a communi- cated setpoint is determined based on the stored default setpoints (which determines the occupied and occupied standby temperature deadbands) and the controller’s occupancy mode.

Fan Switch

The zone sensor fan switch provides the controller with an occupied (and occupied standby) fan request signal (Off, Low, Medium, High, Auto). If the fan control request is communicated to the controller, the controller ignores the hardwired fan switch input and uses the communicated value. The zone sensor fan switch input can be enabled or disabled through configuration using the Rover service tool. If the zone sensor switch is disabled, the controller resorts to its stored configuration default fan speeds for heating and cooling, unless the controller receives a communicated fan input.

When the fan switch is in the off position, the controller does not control any unit capacity. The unit remains powered and all outputs drive to the closed position. Upon a loss of signal on the fan speed input, the controller reports a diagnostic and reverts to using the default fan speed.

On/Cancel Buttons

Momentarily pressing the on button during unoccupied mode places the controller in occupied bypass mode for 120 minutes. You can adjust the number of minutes in the unit controller configuration using Rover service tool. The controller remains in occupied bypass mode until the override time expires or until you press the Cancel button.

Communication jack

Use the RJ-11 communication as the connection point from Rover™ service tool to the communication link — when the communication jack is wired to the communication link at the controller. By accessing the communication jack via Rover™, you can access any controller on the link.

Communications

TracerZN520 controller communicates via Trane’s LonTalk protocol. Typically, a communication link is applied between unit controllers and a building automation system. Communication also is possible via Rover, Trane’s service tool. Peer-to- peer communication across controllers is possible even when a building automation system is not present. You do not need to observe polarity for LonTalk communication links.

The controller provides six 0.25-inch quick-connect terminals for the LonTalk communication link connections, as follows:

Two terminals for communication to the board

Two terminals for communication from the board to the next unit (daisy chain)

Two terminals for a connection from the zone sensor back to the controller

Table O-SO-16. Zone sensor wiring connections

TB1

description

1

space temperature

2

common

3

setpoint

4

fan mode

5

communications

6

communications

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Contents Models FC & FF ZO and later design sequence Installation, Operation, and MaintenanceCommon Hvac Acronyms General informationContents Model Number GeneralModel Number Description GeneralDigit 31 control option Digit 28 auxiliary control valve 0 = noneDigit 29 piping packages 0 = none Digit 30 control type 0 = noneTable I-GI-2. Low vertical fan-coil component data Table I-GI-1. Fan-coil component dataModel M inverted vertical cabinet Available ModelsModel E horizontal recessed Model K low vertical cabinetFactory-Installed Piping Packages Vertical Concealed, Model a DimensionsInstallation Weights Vertical Concealed Unit Dimensions & weights, in-lbsVertical Cabinet, Model B Vertical Cabinet Unit Dimensions, in-lbsHorizontal Concealed, Model C Horizontal Concealed Unit Dimensions, in-lbsHorizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions, in-lbsHorizontal Recessed, Model E Installation Dimensions WeightsHorizontal Recessed Unit Dimensions, in-lbs Vertical Wall Hung Cabinet, Model F Vertical wall hung cabinet unit dimensions & weights, in-lbsVertical Recessed, Model H Vertical Recessed Unit Dimensions, in-lbsVertical Slope Top, Model J Vertical Slope Top Unit Dimensions, in-lbsLow Vertical Concealed, Model K Low Vertical Concealed Unit Dimensions, in-lbsLow Vertical Cabinet, Model L Low Vertical Cabinet Unit Dimensions, in-lbsInverted Vertical Cabinet, Model M Inverted vertical cabinet unit dimensions & weights, in-lbsInverted Vertical Recessed, Model N Inverted vertical recessed unit dimensions & weights, in-lbsFan-Coil Coil Connections Vertical Units Horizontal Units Horizontal Units Inverted Units Force Flo Coil Connections Vertical UnitsFresh Air Opening Dimensions, Horizontal Units Fresh Air Opening Dimensions, Vertical Units Wall Box Wall Box DimensionsProjection Panel Projection Panel DimensionsJobsite Storage Pre-installation Installation considerationsInstallation Preparation Receiving and HandlingPre-Installation Checklist Service AccessPiping Considerations Connecting field piping to coilMechanical Duct ConnectionsCondensate Drain Figure I-MR-4. Close-up view of the changeover sensor Venting the Hydronic CoilFigure I-MR-8. Manual circuit setter valve Balancing The Manual Circuit Setter ValveMechanical Steam Piping Code of System Components in Piping DiagramElectrical Unit Wiring DiagramsSupply Power Wiring Wall Mounted Control Interconnection WiringTable I-ER-3. Decimal to fractional HP kW conversion Table I-ER-2. Low vertical free discharge motors, 115 voltTable I-ER-9. Electric heat kW Table I-ER-8. Fan-coil electric heat kWTable I-ER-11. Force Flo single stage, low kW electric heat Table I-ER-10. Force Flo single-stage, max kW electric heatTable I-ER-12. Force Flo 2-stage electric heat Installing the Unit InstallationUnit Leveling Figure I-IP-5. Zone sensor only Figure I-IP-3. Zone sensor with on/cancel Comm jackZone Sensor Installation Installing Wall Mounted ControlsWiring Instructions Fan Mode Switch InstallationUnit Leveling Installation ChecklistDevice Addressing Communication WiringRecommended Communication Wiring Practices Pre-startupPre-Startup Checklist Tracer ZN510 & ZN520 Unit Startup Installation startupRelay Board Manual Fan Mode SwitchGeneral Operation information General InformationTracer ZN520 Operation Fan Mode Switch OperationSequence Tracer ZN010 & ZN510 OperationBinary Outputs Binary InputsSupply Fan Operation Fan Mode SwitchAnalog Inputs Zone SensorsTracer ZN520 Sequence of Operation Discharge Air Tempering Cooling OperationHeating Operation Continuous Fan Operation Fan Mode OperationEconomizer Damper Option Fan Start on High SpeedElectric Heat Operation Manual Fresh Air DamperBinary Outputs Table O-SO-12. Binary input configurationsTable O-SO-13. Binary output configuration Data SharingTable O-SO-15. Analog inputs Table O-SO-14. Analog inputsZone Sensor Fan SwitchOn/Cancel Buttons Table O-SO-16. Zone sensor wiring connectionsTable M-D-1. Tracer ZN520 Diagnostics Maintenance diagnosticsCycling the Fan Switch Translating Multiple DiagnosticsResetting Diagnostics Diagnostic ResetTable M-D-5. Valves Stay Open Table M-D-3. Fan outputs do not energizeTable M-D-4. Valves Stay Closed Table M-D-8. Fresh Air Damper Stays Closed Table M-D-6. Electric Heat Not OperatingTable M-D-7. Fresh Air Damper Stays Open Switch SW2 Electric Heat Maintenance troubleshootingTroubleshooting the Relay Board Switch SW1 Controller TypeYellow Comm LED Troubleshooting Tracer ZN010, ZN510 & ZN520Red Service LED Green Status LEDBOP5 BOP6 Table M-T-1. Test sequence for 1-heat/1-cool configurationsMain Drain Pan MaintenanceMaintenance Procedures Winterizing the Coil Coil MaintenanceSteam and Hydronic Coil Cleaning Procedure Replacing the Motor Control Device ReplacementAnnual Maintenance Periodic Maintenance ChecklistsMonthly Checklist Monthly MaintenanceCsti Fan Speed Switch Typical wiringCsti Non Fan Speed Switch Line voltage fan speed switch Tracer ZN010 with electric heat Tracer ZN510 with main and auxilliary valves ZN520 with 2-stage electric heat Page Page Page PL-TD-UNT-SVX07A-EN