Trane UniTrane Fan-Coil & Force Flo Air Conditioners manual Translating Multiple Diagnostics

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Maintenance diagnostics

Translating Multiple Diagnostics

The controller senses and records each diagnostic independently of other diagnostics. It is possible to have multiple diagnostics present simultaneously. The diagnostics are reported in the order they occur.

Possible diagnostics include:

Low temperature detection

Condensate overflow

Low air flow - fan status

Discharge air temp limit

Space temperature failure1

Entering water temp failure1

Discharge air temp failure1

Outdoor air temp failure1

Local setpoint failure1

Local fan mode failure1

CO2 sensor failure1

Generic AIP failure1

Humidity input failure1

Defrosting compressor lockout1

Maintenance required

Invalid unit configuration

Generic temperature failure

Discharge air low limit

Table M-D-2. Tracer ZN510 controller diagnostics

diagnostic

latching?

fan

valves

elec heat

damper

auxiliary

no

enabled

no action

no action

no action

temp. failure

 

 

 

 

 

condensate

yes

off

closed

off

closed

overflow

 

 

 

 

 

detection

 

 

 

 

 

entering

no

enabled

enabled

enabled

enabled

water temp.

 

 

 

 

 

failure

 

 

 

 

 

fan mode

no

enabled

enabled

enabled

enabled

failure

 

 

 

 

 

invalid unit

yes

disabled

disabled

disabled

disabled

configuration

 

 

 

 

 

failure

 

 

 

 

 

low temp.

yes

off

open

off

closed

detection

 

 

 

 

 

maintenance

yes

enabled

no action

no action

no action

required

 

 

 

 

 

setpoint

no

enabled

no action

no action

no action

zone temp. failure

no

off

closed

off

closed

Notes:

Priority Level: Diagnostics are listed in order from highest to lowest priority. The controller senses and records each diagnostic independently of other diagnostics. It is possible to have multiple diagnostics present simultaneously. The diagnostics affect unit operation according to priority level.

Latching: A latching diagnostic requires a manual reset of the controller; while a non-latching diagnostic automatically resets when the input is present and valid.

Enabled: End device is allowed to run if there is a call for it to run.

Disabled: End device is not allowed to run even if there is a call for it to run.

No Action: The diagnostic has no affect on the end device.

1Non-latching diagnostics automatically reset when the input is present and valid.

Resetting Diagnostics

There are a number of ways in which diagnostics are reset:

1.Automatic reset by the controller

2.By initiating a manual output test at the controller

3.By cycling power to the controller

4.Through Rover™, Trane’s service tool

5.Tracer ZN520: by using any other communicating device ab le to access the controller’s diagnostic reset input.

6.Tracer ZN520: by cycling the fan switch from Off to any speed setting.

Automatic Reset by the Controller The controller includes an automatic diagnostic reset function that attempts to automatically restore the unit when a low temperature diagnostic occurs.

Note: The controller implements the automatic diagnostic reset function only once every 24 hours. For the controller to increment the 24 hour timer, you must maintain power to the controller. Cycling power resets all timers and counters.

After the controller detects the first special diagnostic, the unit waits 30 minutes before invoking the automatic diagnostic reset function. The automatic diagnostic reset function clears the special diagnostic and attempts to restore the controller to normal operation. The controller resumes normal operation until another diagnostic occurs.

Note: The automatic diagnostic reset function does not operate during the manual output test sequence.

If a special diagnostic occurs within 24 hours after an automatic diagnostic reset, the controller must be manually reset. Other possible methods of resetting diagnostics are described in the sections that follow.

Manual Output Test

To verify proper end device operation, press the controller’s Test button. This exercise will verify all outputs in a predefined sequence, the first of which will attempt to reset the controller diagnostics if any are present.

Cycling Power to the Controller After removing and reapplying the 24 VAC power from the board, the unit cycles through a power-up sequence. By default, the controller attempts to reset all diagnostics present at power-up. Diagnostics present at power-up and those that occur after power-up are handled according to Table M-D-2.

Using Trane’s Service Tool, Rover™ Rover™, Trane’s service tool, can reset diagnostics present in the controller and troubleshoot the unit. For more information, refer to the Trane publication EMTX-SVX01D-EN,Rover Installation, Operation and Programming Guide.

Diagnostic Reset

Any device that can communicate the network variable nviRequest (enumeration “clear_alarm”) can reset diagnostics in the Tracer ZN520 controller.The controller also attempts to reset diagnostics whenever power is cycled.

Cycling the Fan Switch

Cycle the fan speed switch from Off to any speed and the controller resets all diagnostics. Diagnostics may recur immediately if the problem still exists.

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Contents Models FC & FF ZO and later design sequence Installation, Operation, and MaintenanceCommon Hvac Acronyms General informationContents Model Number GeneralModel Number Description GeneralDigit 29 piping packages 0 = none Digit 28 auxiliary control valve 0 = noneDigit 30 control type 0 = none Digit 31 control optionTable I-GI-2. Low vertical fan-coil component data Table I-GI-1. Fan-coil component dataModel E horizontal recessed Available ModelsModel K low vertical cabinet Model M inverted vertical cabinetFactory-Installed Piping Packages Installation Weights DimensionsVertical Concealed Unit Dimensions & weights, in-lbs Vertical Concealed, Model aVertical Cabinet, Model B Vertical Cabinet Unit Dimensions, in-lbsHorizontal Concealed, Model C Horizontal Concealed Unit Dimensions, in-lbsHorizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions, in-lbsHorizontal Recessed Unit Dimensions, in-lbs Installation Dimensions WeightsHorizontal Recessed, Model E Vertical Wall Hung Cabinet, Model F Vertical wall hung cabinet unit dimensions & weights, in-lbsVertical Recessed, Model H Vertical Recessed Unit Dimensions, in-lbsVertical Slope Top, Model J Vertical Slope Top Unit Dimensions, in-lbsLow Vertical Concealed, Model K Low Vertical Concealed Unit Dimensions, in-lbsLow Vertical Cabinet, Model L Low Vertical Cabinet Unit Dimensions, in-lbsInverted Vertical Cabinet, Model M Inverted vertical cabinet unit dimensions & weights, in-lbsInverted Vertical Recessed, Model N Inverted vertical recessed unit dimensions & weights, in-lbsFan-Coil Coil Connections Vertical Units Horizontal Units Horizontal Units Inverted Units Force Flo Coil Connections Vertical UnitsFresh Air Opening Dimensions, Horizontal Units Fresh Air Opening Dimensions, Vertical Units Wall Box Wall Box DimensionsProjection Panel Projection Panel DimensionsInstallation Preparation Pre-installation Installation considerationsReceiving and Handling Jobsite StoragePre-Installation Checklist Service AccessMechanical Connecting field piping to coilDuct Connections Piping ConsiderationsCondensate Drain Figure I-MR-4. Close-up view of the changeover sensor Venting the Hydronic CoilFigure I-MR-8. Manual circuit setter valve Balancing The Manual Circuit Setter ValveMechanical Steam Piping Code of System Components in Piping DiagramSupply Power Wiring Unit Wiring DiagramsWall Mounted Control Interconnection Wiring ElectricalTable I-ER-3. Decimal to fractional HP kW conversion Table I-ER-2. Low vertical free discharge motors, 115 voltTable I-ER-9. Electric heat kW Table I-ER-8. Fan-coil electric heat kWTable I-ER-11. Force Flo single stage, low kW electric heat Table I-ER-10. Force Flo single-stage, max kW electric heatTable I-ER-12. Force Flo 2-stage electric heat Installing the Unit InstallationUnit Leveling Figure I-IP-5. Zone sensor only Figure I-IP-3. Zone sensor with on/cancel Comm jackWiring Instructions Installing Wall Mounted ControlsFan Mode Switch Installation Zone Sensor InstallationUnit Leveling Installation ChecklistRecommended Communication Wiring Practices Communication WiringPre-startup Device AddressingPre-Startup Checklist Tracer ZN510 & ZN520 Unit Startup Installation startupGeneral Operation information Manual Fan Mode SwitchGeneral Information Relay BoardSequence Fan Mode Switch OperationTracer ZN010 & ZN510 Operation Tracer ZN520 OperationBinary Outputs Binary InputsAnalog Inputs Fan Mode SwitchZone Sensors Supply Fan OperationTracer ZN520 Sequence of Operation Heating Operation Cooling OperationDischarge Air Tempering Continuous Fan Operation Fan Mode OperationElectric Heat Operation Fan Start on High SpeedManual Fresh Air Damper Economizer Damper OptionTable O-SO-13. Binary output configuration Table O-SO-12. Binary input configurationsData Sharing Binary OutputsTable O-SO-15. Analog inputs Table O-SO-14. Analog inputsOn/Cancel Buttons Fan SwitchTable O-SO-16. Zone sensor wiring connections Zone SensorTable M-D-1. Tracer ZN520 Diagnostics Maintenance diagnosticsResetting Diagnostics Translating Multiple DiagnosticsDiagnostic Reset Cycling the Fan SwitchTable M-D-4. Valves Stay Closed Table M-D-3. Fan outputs do not energizeTable M-D-5. Valves Stay Open Table M-D-7. Fresh Air Damper Stays Open Table M-D-6. Electric Heat Not OperatingTable M-D-8. Fresh Air Damper Stays Closed Troubleshooting the Relay Board Maintenance troubleshootingSwitch SW1 Controller Type Switch SW2 Electric HeatRed Service LED Troubleshooting Tracer ZN010, ZN510 & ZN520Green Status LED Yellow Comm LEDBOP5 BOP6 Table M-T-1. Test sequence for 1-heat/1-cool configurationsMaintenance Procedures MaintenanceMain Drain Pan Steam and Hydronic Coil Cleaning Procedure Coil MaintenanceWinterizing the Coil Replacing the Motor Control Device ReplacementMonthly Checklist Periodic Maintenance ChecklistsMonthly Maintenance Annual MaintenanceCsti Fan Speed Switch Typical wiringCsti Non Fan Speed Switch Line voltage fan speed switch Tracer ZN010 with electric heat Tracer ZN510 with main and auxilliary valves ZN520 with 2-stage electric heat Page Page Page PL-TD-UNT-SVX07A-EN