Trane UniTrane Fan-Coil & Force Flo Air Conditioners Maintenance Procedures, Main Drain Pan

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maintenance

Maintenance procedures

Maintenance Procedures

Perform the following maintenance procedures to ensure proper unit operation.

WARNING

Live Electrical Components!

During installation, testing, servicing, and troubleshooting this equipment, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other

All models except vertical cabinets

Remove the front panel of the vertical recessed unit and open the bottom panel door of the horizontal cabinet and horizontal recessed unit to access the filter. The front panel of the vertical cabinet unit does not require removal to change the filter.

Note: Vertical recessed, horizontal cabinet, & horizontal recessed units with a bottom return have filter guides to secure the filter in position. Also, if these

Coil

Main Drain

Side

Z-Bar

individual who is properly trained in handling live electrical components perform these tasks. Failure to follow

unit types have a fresh air opening, they require an additional filter for the fresh air opening.

Figure M-MP-1. When replacing the fan- coil’s main drain pan, install it correctly under the z-bar.

all electrical components could result in death or serious injury.

WARNING

Hazardous Voltage w/Capacitors! Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.

Air Filters

Change or clean air filters at least twice a year. Filters require more frequent care under high load or dirty air conditions since a clogged filter reduces airflow. Table M-A-1 lists filter size and quantity by unit size. Throwaway and pleated media filters are available for all units. Follow the instructions below to replace the disposable filters.

CAUTION

Replace all panels and filters properly!

All unit panels and filters must be in place prior to unit startup. Failure to have panels and filters in place may result in equipment damage.

Inspecting and Cleaning Drain Pans Clean the fan-coil unit’s main and auxiliary drain pans to ensure the unit drains condensate properly.

Check the condensate drain pan and drain line to assure the condensate drains properly at least every six months or as dictated by operating experience.

If evidence of standing water or conden- sate overflow exists, immediately identify and remedy the cause.

Clean the drain pans of any moisture or debris.

Auxiliary Drain Pan

1.To remove the auxiliary drain pan, loosen the hose clamp (installer supplied) around the drain connection collar and disconnect the drain line.

2.Remove the overflow drain line to the auxiliary drain pan if it was installed.

3.Remove the condensate overflow switch option from the auxiliary drain pan.

4.Slide the pan horizontally towards the end of the large groove of the mounting slots in the chassis end panel and remove pan from unit. See Figure M- MP-2.

Main Drain Pan

See Figure M-MP-1 to replace main drain correctly.

Vertical Units

To remove the main drain pan on vertical fan-coil units, disconnect the clips holding the pan to the fanboard. Disconnect the main and overflow drain hoses and slide pan forward to remove. See Figure M- MP-3.

Horizontal Units

To remove the main drain pan on a horizontal fan-coil unit, peel the insulation from the edges of the pan’s underside to access the mounting screws. Remove the screws and lower the end of the drain pan closest to the control box. Remove the drain spout by pulling it from the hole in the chassis end panel. See Figure M- MP-4.

Note: Do not operate the fan-coil unit without the main and auxiliary drain pans in place to prevent condensate leakage.

aux. drain pan attaches to these slots

Figure M-MP-2. Insert the auxiliary drain pan tabs into these slots in the fan-coil’s chassis end panel. A horizontal unit shown.

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Contents Models FC & FF ZO and later design sequence Installation, Operation, and MaintenanceCommon Hvac Acronyms General informationContents Model Number GeneralModel Number Description GeneralDigit 31 control option Digit 28 auxiliary control valve 0 = noneDigit 29 piping packages 0 = none Digit 30 control type 0 = noneTable I-GI-2. Low vertical fan-coil component data Table I-GI-1. Fan-coil component dataModel M inverted vertical cabinet Available ModelsModel E horizontal recessed Model K low vertical cabinetFactory-Installed Piping Packages Vertical Concealed, Model a DimensionsInstallation Weights Vertical Concealed Unit Dimensions & weights, in-lbsVertical Cabinet, Model B Vertical Cabinet Unit Dimensions, in-lbsHorizontal Concealed, Model C Horizontal Concealed Unit Dimensions, in-lbsHorizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions, in-lbsHorizontal Recessed Unit Dimensions, in-lbs Installation Dimensions WeightsHorizontal Recessed, Model E Vertical Wall Hung Cabinet, Model F Vertical wall hung cabinet unit dimensions & weights, in-lbsVertical Recessed, Model H Vertical Recessed Unit Dimensions, in-lbsVertical Slope Top, Model J Vertical Slope Top Unit Dimensions, in-lbsLow Vertical Concealed, Model K Low Vertical Concealed Unit Dimensions, in-lbsLow Vertical Cabinet, Model L Low Vertical Cabinet Unit Dimensions, in-lbsInverted Vertical Cabinet, Model M Inverted vertical cabinet unit dimensions & weights, in-lbsInverted Vertical Recessed, Model N Inverted vertical recessed unit dimensions & weights, in-lbsFan-Coil Coil Connections Vertical Units Horizontal Units Horizontal Units Inverted Units Force Flo Coil Connections Vertical UnitsFresh Air Opening Dimensions, Horizontal Units Fresh Air Opening Dimensions, Vertical Units Wall Box Wall Box DimensionsProjection Panel Projection Panel DimensionsJobsite Storage Pre-installation Installation considerationsInstallation Preparation Receiving and HandlingPre-Installation Checklist Service AccessPiping Considerations Connecting field piping to coilMechanical Duct ConnectionsCondensate Drain Figure I-MR-4. Close-up view of the changeover sensor Venting the Hydronic CoilFigure I-MR-8. Manual circuit setter valve Balancing The Manual Circuit Setter ValveMechanical Steam Piping Code of System Components in Piping DiagramElectrical Unit Wiring DiagramsSupply Power Wiring Wall Mounted Control Interconnection WiringTable I-ER-3. Decimal to fractional HP kW conversion Table I-ER-2. Low vertical free discharge motors, 115 voltTable I-ER-9. Electric heat kW Table I-ER-8. Fan-coil electric heat kWTable I-ER-11. Force Flo single stage, low kW electric heat Table I-ER-10. Force Flo single-stage, max kW electric heatTable I-ER-12. Force Flo 2-stage electric heat Installing the Unit InstallationUnit Leveling Figure I-IP-5. Zone sensor only Figure I-IP-3. Zone sensor with on/cancel Comm jackZone Sensor Installation Installing Wall Mounted ControlsWiring Instructions Fan Mode Switch InstallationUnit Leveling Installation ChecklistDevice Addressing Communication WiringRecommended Communication Wiring Practices Pre-startupPre-Startup Checklist Tracer ZN510 & ZN520 Unit Startup Installation startupRelay Board Manual Fan Mode SwitchGeneral Operation information General InformationTracer ZN520 Operation Fan Mode Switch OperationSequence Tracer ZN010 & ZN510 OperationBinary Outputs Binary InputsSupply Fan Operation Fan Mode SwitchAnalog Inputs Zone SensorsTracer ZN520 Sequence of Operation Heating Operation Cooling OperationDischarge Air Tempering Continuous Fan Operation Fan Mode OperationEconomizer Damper Option Fan Start on High SpeedElectric Heat Operation Manual Fresh Air DamperBinary Outputs Table O-SO-12. Binary input configurationsTable O-SO-13. Binary output configuration Data SharingTable O-SO-15. Analog inputs Table O-SO-14. Analog inputsZone Sensor Fan SwitchOn/Cancel Buttons Table O-SO-16. Zone sensor wiring connectionsTable M-D-1. Tracer ZN520 Diagnostics Maintenance diagnosticsCycling the Fan Switch Translating Multiple DiagnosticsResetting Diagnostics Diagnostic ResetTable M-D-4. Valves Stay Closed Table M-D-3. Fan outputs do not energizeTable M-D-5. Valves Stay Open Table M-D-7. Fresh Air Damper Stays Open Table M-D-6. Electric Heat Not OperatingTable M-D-8. Fresh Air Damper Stays Closed Switch SW2 Electric Heat Maintenance troubleshootingTroubleshooting the Relay Board Switch SW1 Controller TypeYellow Comm LED Troubleshooting Tracer ZN010, ZN510 & ZN520Red Service LED Green Status LEDBOP5 BOP6 Table M-T-1. Test sequence for 1-heat/1-cool configurationsMaintenance Procedures MaintenanceMain Drain Pan Steam and Hydronic Coil Cleaning Procedure Coil MaintenanceWinterizing the Coil Replacing the Motor Control Device ReplacementAnnual Maintenance Periodic Maintenance ChecklistsMonthly Checklist Monthly MaintenanceCsti Fan Speed Switch Typical wiringCsti Non Fan Speed Switch Line voltage fan speed switch Tracer ZN010 with electric heat Tracer ZN510 with main and auxilliary valves ZN520 with 2-stage electric heat Page Page Page PL-TD-UNT-SVX07A-EN