Trane UniTrane Fan-Coil & Force Flo Air Conditioners manual Installation, Installing the Unit

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installation

Installation procedure

Installing the Unit

Follow the procedures below to install the unit properly. Reference the “Dimensions and Weights” section for specific unit dimensions and mounting hole locations.

Vertical Units

CAUTION

Electrical Wiring!

Do not allow electrical wire to fall between the unit and installation surface. Failure to comply may result in electrical shorts or difficulty accessing wires.

Install vertical units in an upright position using the 5/8-inch diameter double key slot hanger holes, located on the back of unit. The hanger holes allow a maximum shank size of 5/16-inch diameter threaded rods or lag screws (installer provides).

1.Prepare wall openings for recessed units. Reference unit submittal for each unit size dimensions. When installing vertical units, consideration should be given for units with an outside air intake.

2.If the unit has leveling legs, adjust them correctly to level unit.

3.Mark the position of the keyslot hanger holes on the wall according to the dimensions given in the Dimensions & Weights section for each unit model and size. Align the hole locations evenly.

4.Insert the threaded rods or lag screws in the wall before setting the unit in place.

5.Remove the front panel (cabinet unit only) by lifting it upward.

6.Position the hanger holes, located on the back of the unit, over the rod or lag screw heads, pushing the unit downward to properly position.

7.Complete piping and wiring connections, in addition to any necessary ductwork to the unit as instructed in the following sections. Ensure that the auxiliary drain pan is in position on fan-coil units.

8.Install the front panel before starting the unit.

On cabinet units, replace the front panel by aligning the bottom tabs on the unit with the respective slots on the panel

bottom. Slide the front panel down onto the tabs while holding the panel close as possible to the cabinet. While the bottom tabs are engaged, slide the front panel upward enough to allow the top engaging edge of the front panel to lap over the engaging edge of the unit. This should allow the panel to drop down and lock into position.

On recessed units, install the front panel by aligning and locking together the interlocking support channel of the panel and unit. While holding the panel against the unit, tighten the screws at the top of the panel until it fits tight against the unit’s front. Do not over tighten the screws.

CAUTION

Motor Overload!

All unit panels and filters must be in place prior to unit startup. Failure to have panels and filters in place may cause motor overload.

Horizontal Units

Install horizontal units suspended from the ceiling using the four 5/8-inch diameter double key slot hanger holes, located on the top of the unit. The hanger holes allow a maximum shank size of 5/16-inch diameter threaded rods or lag screws (installer provided). Follow the installation procedure below.

Note: Follow the requirements of National Fire Protection Association (NFPA) Standard 90A or 90B, concerning the use of concealed ceiling spaces as return air plenums.

1.Prepare the ceiling opening for recessed units. Reference the unit submittals for dimensions.

2.Position and install the suspension rods or a suspension device (supplied by installer) according to the unit model and size in the Dimensions & Weights section.

3.On cabinet units, remove the bottom panel by using a 5/32-inch Allen wrench to unscrew fasteners. Swing the panel down and lift outward.

4.Level the unit by referencing the chassis end panels. Adjust the suspension device.

5.Complete piping and wiring connections.

necessary ductwork as instructed in the following sections. Ensure that the auxiliary drain pan is in position on fan- coil units.

6.Install the bottom panel before starting the unit.

7.Ensure condensate drain line is pitched one inch per ten feet of pipe away from the fan-coil unit.

Cabinet units

Install the bottom panel by placing the hinged end on the unit’s hinged end (always at the return end of the unit). Reference the Dimensions & Weights section for keyslot hanger hole locations. Swing the panel upward into position. Secure the panel with the fasteners provided. Do not overtighten the fasteners.

Recessed units

Reference the Dimensions & Weights section for mounting locations and unit weights. Follow the procedure below and reference Figure I-IP-1.

1.Insert the mounting bolts through the panel brackets of the trim ring and secure to the hanger holes on the unit. Tighten the mounting bolts to pull the trim ring snug against the finished ceiling.

2.Install the bottom panel by placing the hinged end on the trim ring hinged end (always at the unit’s return end).

3.Adjust the expansion collar’s inner duct (only on fan-coil units with a bottom return) to ensure a tight fit against the insulation located on the perimeter of the bottom panel’s return louver.

4.Close the s-hook on each end of safety chain assembly. Insert s-hooks through holes in unit and door. Close s-hook on door.

5.Insert retaining screws through bottom panel door and place retaining rings on screws.

6.Swing the bottom panel upward into position. Hook the safety chain to the bottom panel and the unit. Tighten the panel to the unit with the fasteners provided.

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Contents Models FC & FF ZO and later design sequence Installation, Operation, and MaintenanceCommon Hvac Acronyms General informationContents Model Number GeneralModel Number Description GeneralDigit 29 piping packages 0 = none Digit 28 auxiliary control valve 0 = noneDigit 30 control type 0 = none Digit 31 control optionTable I-GI-2. Low vertical fan-coil component data Table I-GI-1. Fan-coil component dataModel E horizontal recessed Available ModelsModel K low vertical cabinet Model M inverted vertical cabinetFactory-Installed Piping Packages Installation Weights DimensionsVertical Concealed Unit Dimensions & weights, in-lbs Vertical Concealed, Model aVertical Cabinet, Model B Vertical Cabinet Unit Dimensions, in-lbsHorizontal Concealed, Model C Horizontal Concealed Unit Dimensions, in-lbsHorizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions, in-lbsHorizontal Recessed, Model E Installation Dimensions WeightsHorizontal Recessed Unit Dimensions, in-lbs Vertical Wall Hung Cabinet, Model F Vertical wall hung cabinet unit dimensions & weights, in-lbsVertical Recessed, Model H Vertical Recessed Unit Dimensions, in-lbsVertical Slope Top, Model J Vertical Slope Top Unit Dimensions, in-lbsLow Vertical Concealed, Model K Low Vertical Concealed Unit Dimensions, in-lbsLow Vertical Cabinet, Model L Low Vertical Cabinet Unit Dimensions, in-lbsInverted Vertical Cabinet, Model M Inverted vertical cabinet unit dimensions & weights, in-lbsInverted Vertical Recessed, Model N Inverted vertical recessed unit dimensions & weights, in-lbsFan-Coil Coil Connections Vertical Units Horizontal Units Horizontal Units Inverted Units Force Flo Coil Connections Vertical UnitsFresh Air Opening Dimensions, Horizontal Units Fresh Air Opening Dimensions, Vertical Units Wall Box Wall Box DimensionsProjection Panel Projection Panel DimensionsInstallation Preparation Pre-installation Installation considerationsReceiving and Handling Jobsite StoragePre-Installation Checklist Service AccessMechanical Connecting field piping to coilDuct Connections Piping ConsiderationsCondensate Drain Figure I-MR-4. Close-up view of the changeover sensor Venting the Hydronic CoilFigure I-MR-8. Manual circuit setter valve Balancing The Manual Circuit Setter ValveMechanical Steam Piping Code of System Components in Piping DiagramSupply Power Wiring Unit Wiring DiagramsWall Mounted Control Interconnection Wiring ElectricalTable I-ER-3. Decimal to fractional HP kW conversion Table I-ER-2. Low vertical free discharge motors, 115 voltTable I-ER-9. Electric heat kW Table I-ER-8. Fan-coil electric heat kWTable I-ER-11. Force Flo single stage, low kW electric heat Table I-ER-10. Force Flo single-stage, max kW electric heatTable I-ER-12. Force Flo 2-stage electric heat Installing the Unit InstallationUnit Leveling Figure I-IP-5. Zone sensor only Figure I-IP-3. Zone sensor with on/cancel Comm jackWiring Instructions Installing Wall Mounted ControlsFan Mode Switch Installation Zone Sensor InstallationUnit Leveling Installation ChecklistRecommended Communication Wiring Practices Communication WiringPre-startup Device AddressingPre-Startup Checklist Tracer ZN510 & ZN520 Unit Startup Installation startupGeneral Operation information Manual Fan Mode SwitchGeneral Information Relay BoardSequence Fan Mode Switch OperationTracer ZN010 & ZN510 Operation Tracer ZN520 OperationBinary Outputs Binary InputsAnalog Inputs Fan Mode SwitchZone Sensors Supply Fan OperationTracer ZN520 Sequence of Operation Discharge Air Tempering Cooling OperationHeating Operation Continuous Fan Operation Fan Mode OperationElectric Heat Operation Fan Start on High SpeedManual Fresh Air Damper Economizer Damper OptionTable O-SO-13. Binary output configuration Table O-SO-12. Binary input configurationsData Sharing Binary OutputsTable O-SO-15. Analog inputs Table O-SO-14. Analog inputsOn/Cancel Buttons Fan SwitchTable O-SO-16. Zone sensor wiring connections Zone SensorTable M-D-1. Tracer ZN520 Diagnostics Maintenance diagnosticsResetting Diagnostics Translating Multiple DiagnosticsDiagnostic Reset Cycling the Fan SwitchTable M-D-5. Valves Stay Open Table M-D-3. Fan outputs do not energizeTable M-D-4. Valves Stay Closed Table M-D-8. Fresh Air Damper Stays Closed Table M-D-6. Electric Heat Not OperatingTable M-D-7. Fresh Air Damper Stays Open Troubleshooting the Relay Board Maintenance troubleshootingSwitch SW1 Controller Type Switch SW2 Electric HeatRed Service LED Troubleshooting Tracer ZN010, ZN510 & ZN520Green Status LED Yellow Comm LEDBOP5 BOP6 Table M-T-1. Test sequence for 1-heat/1-cool configurationsMain Drain Pan MaintenanceMaintenance Procedures Winterizing the Coil Coil MaintenanceSteam and Hydronic Coil Cleaning Procedure Replacing the Motor Control Device ReplacementMonthly Checklist Periodic Maintenance ChecklistsMonthly Maintenance Annual MaintenanceCsti Fan Speed Switch Typical wiringCsti Non Fan Speed Switch Line voltage fan speed switch Tracer ZN010 with electric heat Tracer ZN510 with main and auxilliary valves ZN520 with 2-stage electric heat Page Page Page PL-TD-UNT-SVX07A-EN