Trane UniTrane Fan-Coil & Force Flo Air Conditioners General Operation information, Relay Board

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general

Operation information

General Information

Relay Board

The relay board is a new component on all models (except those with a unit- mounted, line-voltage fan speed switch) that replaces all the loose wires in the control box. It consolidates many control components onto one board, therefore making it easy to troubleshoot in the field. There is an LED on the board that indicates when power is supplied to the board. All connections are made to match up only with the applicable component to, thus prevent miswiring. Factory switches are pre-set and locked in place with lock- tight. The switch settings can be broken if field-modifications are needed. However, switches must be properly set for the unit to operate safely and properly. See Figure O-GI-1.

Manual Fan Mode Switch

The manual fan mode switch is available with a four-position switch (off-hi-med-lo) allows manual fan mode selection and is available unit or wall mounted. See Figure O-GI-2.

The unit-mounted option operates on line voltage. The wall mounted option is low- voltage and has three 24-volt relays using a factory-wired transformer and relays to control the fan motor.

Tracer ZN010 & ZN510

Tracer ZN010 is a stand-alone device that controls fan-coils and cabinet heaters. Tracer ZN510 can be stand-alone or use peer-to-peer communications.

The controller is easily accessible in the control end panel for service. The control end panel is on the end of the unit

opposite the piping. Reference Figure O- Figure O-GI-2. Fan speed switch GI-3.

Figure O-GI-1. Relay board

Figure O-GI-3. Tracer ZN010 board

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Contents Models FC & FF ZO and later design sequence Installation, Operation, and MaintenanceCommon Hvac Acronyms General informationContents Model Number GeneralModel Number Description GeneralDigit 29 piping packages 0 = none Digit 28 auxiliary control valve 0 = noneDigit 30 control type 0 = none Digit 31 control optionTable I-GI-2. Low vertical fan-coil component data Table I-GI-1. Fan-coil component dataModel E horizontal recessed Available ModelsModel K low vertical cabinet Model M inverted vertical cabinetFactory-Installed Piping Packages Installation Weights DimensionsVertical Concealed Unit Dimensions & weights, in-lbs Vertical Concealed, Model aVertical Cabinet, Model B Vertical Cabinet Unit Dimensions, in-lbsHorizontal Concealed, Model C Horizontal Concealed Unit Dimensions, in-lbsHorizontal Cabinet, Model D Horizontal Cabinet Unit Dimensions, in-lbsHorizontal Recessed Unit Dimensions, in-lbs Installation Dimensions WeightsHorizontal Recessed, Model E Vertical Wall Hung Cabinet, Model F Vertical wall hung cabinet unit dimensions & weights, in-lbsVertical Recessed, Model H Vertical Recessed Unit Dimensions, in-lbsVertical Slope Top, Model J Vertical Slope Top Unit Dimensions, in-lbsLow Vertical Concealed, Model K Low Vertical Concealed Unit Dimensions, in-lbsLow Vertical Cabinet, Model L Low Vertical Cabinet Unit Dimensions, in-lbsInverted Vertical Cabinet, Model M Inverted vertical cabinet unit dimensions & weights, in-lbsInverted Vertical Recessed, Model N Inverted vertical recessed unit dimensions & weights, in-lbsFan-Coil Coil Connections Vertical Units Horizontal Units Horizontal Units Inverted Units Force Flo Coil Connections Vertical UnitsFresh Air Opening Dimensions, Horizontal Units Fresh Air Opening Dimensions, Vertical Units Wall Box Wall Box DimensionsProjection Panel Projection Panel DimensionsInstallation Preparation Pre-installation Installation considerationsReceiving and Handling Jobsite StoragePre-Installation Checklist Service AccessMechanical Connecting field piping to coilDuct Connections Piping ConsiderationsCondensate Drain Figure I-MR-4. Close-up view of the changeover sensor Venting the Hydronic CoilFigure I-MR-8. Manual circuit setter valve Balancing The Manual Circuit Setter ValveMechanical Steam Piping Code of System Components in Piping DiagramSupply Power Wiring Unit Wiring DiagramsWall Mounted Control Interconnection Wiring ElectricalTable I-ER-3. Decimal to fractional HP kW conversion Table I-ER-2. Low vertical free discharge motors, 115 voltTable I-ER-9. Electric heat kW Table I-ER-8. Fan-coil electric heat kWTable I-ER-11. Force Flo single stage, low kW electric heat Table I-ER-10. Force Flo single-stage, max kW electric heatTable I-ER-12. Force Flo 2-stage electric heat Installing the Unit InstallationUnit Leveling Figure I-IP-5. Zone sensor only Figure I-IP-3. Zone sensor with on/cancel Comm jackWiring Instructions Installing Wall Mounted ControlsFan Mode Switch Installation Zone Sensor InstallationUnit Leveling Installation ChecklistRecommended Communication Wiring Practices Communication WiringPre-startup Device AddressingPre-Startup Checklist Tracer ZN510 & ZN520 Unit Startup Installation startupGeneral Operation information Manual Fan Mode SwitchGeneral Information Relay BoardSequence Fan Mode Switch OperationTracer ZN010 & ZN510 Operation Tracer ZN520 OperationBinary Outputs Binary InputsAnalog Inputs Fan Mode SwitchZone Sensors Supply Fan OperationTracer ZN520 Sequence of Operation Heating Operation Cooling OperationDischarge Air Tempering Continuous Fan Operation Fan Mode OperationElectric Heat Operation Fan Start on High SpeedManual Fresh Air Damper Economizer Damper OptionTable O-SO-13. Binary output configuration Table O-SO-12. Binary input configurationsData Sharing Binary OutputsTable O-SO-15. Analog inputs Table O-SO-14. Analog inputsOn/Cancel Buttons Fan SwitchTable O-SO-16. Zone sensor wiring connections Zone SensorTable M-D-1. Tracer ZN520 Diagnostics Maintenance diagnosticsResetting Diagnostics Translating Multiple DiagnosticsDiagnostic Reset Cycling the Fan SwitchTable M-D-4. Valves Stay Closed Table M-D-3. Fan outputs do not energizeTable M-D-5. Valves Stay Open Table M-D-7. Fresh Air Damper Stays Open Table M-D-6. Electric Heat Not OperatingTable M-D-8. Fresh Air Damper Stays Closed Troubleshooting the Relay Board Maintenance troubleshootingSwitch SW1 Controller Type Switch SW2 Electric HeatRed Service LED Troubleshooting Tracer ZN010, ZN510 & ZN520Green Status LED Yellow Comm LEDBOP5 BOP6 Table M-T-1. Test sequence for 1-heat/1-cool configurationsMaintenance Procedures MaintenanceMain Drain Pan Steam and Hydronic Coil Cleaning Procedure Coil MaintenanceWinterizing the Coil Replacing the Motor Control Device ReplacementMonthly Checklist Periodic Maintenance ChecklistsMonthly Maintenance Annual MaintenanceCsti Fan Speed Switch Typical wiringCsti Non Fan Speed Switch Line voltage fan speed switch Tracer ZN010 with electric heat Tracer ZN510 with main and auxilliary valves ZN520 with 2-stage electric heat Page Page Page PL-TD-UNT-SVX07A-EN