Trane RT-SVX10C-EN specifications Literature Change History, Overview of Manual

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Note: This document is customer property and must be retained by the unit's owner for use by maintenance personnel.

Literature Change History

RT-SVX10C-EN (November 2004)

Re-issue of manual for minor corrections to Connection Sizes Table 3-5; provides specific installation, operation and maintenance instructions for S_HF with “6” and later design sequence and S_HG with “Y” and later de- sign sequence with constant volume (CV) or variable air volume (VAV) controls.

RT-SVX10C-EN (October 2004)

Re-issue of manual for minor corrections to warranty and updated sensor numbers (BAYSENS019, 20); provides specific installation, operation and maintenance instruc- tions for S_HF with “6” and later design sequence and S_HG with “Y” and later design sequence with constant volume (CV) or variable air volume (VAV) controls.

RT-SVX10C-EN (July 2004)

Re-issue of manual for minor WARNING and CAUTIONS and Warranty information updates; provides specific in- stallation, operation and maintenance instructions for S_HF with “6” and later design sequence and S_HG with “Y” and later design sequence with constant volume (CV) or variable air volume (VAV) controls.

RT-SVX10C-EN (December 2003)

Re-issue of manual for minor changes to programming parameters; provides specific installation, operation and maintenance instructions for S_HF with “6” and later de- sign sequence and S_HG with “Y” and later design se- quence with constant volume (CV) or variable air volume (VAV) controls.

About The Manual

RT-SVX10B-EN (October 2003)

Updated issue of this manual; provides specific installation, operation and maintenance instructions for S_HF with “6” and later design sequence and S_HG with “Y” and later de- sign sequence with constant volume (CV) or variable air vol- ume (VAV) controls.

RT-SVX10A-EN (May 2003)

Updated issue of this manual; provides specific installation, operation and maintenance instructions for S_HF with “5” and later design sequence and S_HG with “X” and later de- sign sequence with constant volume (CV) or variable air vol- ume (VAV) controls.

SXH_-IOM-9 (November 2002)

Re-issue of manual for minor clarity issues; provides specific installation, operation and maintenance instructions for “3” and later design sequence on S_HF units and "W" and later design sequence on S_HG units with constant volume (CV) or variable air volume (VAV) controls.

SXH_-IOM-9 (June 2002)

Original issue of manual; provides specific installation, op- eration and maintenance instructions for “3” and later design sequence on S_HF units and "W" and later design sequence on S_HG units with constant volume (CV) or variable air vol- ume (VAV) controls.

These units are equipped with electronic Unit Control Mod- ules (UCM) which provides operating functions that are sig- nificantly different than conventional units. Refer to the "Start- Up" and "Test Mode" procedures within this Installation, Op- eration, & Maintenance manual and the latest edition of the appropriate programming manual for CV or VAV applications before attempting to operate or service this equipment.

Note: The procedures discussed in this manual should only be performed by qualified, experienced HVAC technicians.

Overview of Manual

This booklet describes proper installation, start-up, opera- tion, and maintenance procedures for 20 through 130 Ton rooftop air conditioners designed for Constant Volume (CV) and Variable Air Volume (VAV) applications. By carefully re- viewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized.

Note: One copy of the appropriate service literature ships inside the control panel of each unit.

It is important that periodic maintenance be performed to help assure trouble free operation. Should equipment failure occur, contact a qualified service organization with qualified, experi- enced HVAC technicians to properly diagnose and repair this equipment.

Note: Do Not release refrigerant to the atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state, and local laws.

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Contents With 3-DTMScroll Compressors ModelsLater Design Sequence Literature Change History Overview of ManualTable of Contents General Information Model Number DescriptionDigit 3 Unit Airflow General Information Commonly Used Acronyms Fiberglass WoolHazard Identification Unit DescriptionGeneral Information Supply AIRVentilation Control Module VCM Design special option only CFMLead-Lag Constant Volume CV Units Variable Air Volume VAV Units Unit Component Layout and Shipwith LocationsGeneral Information Space Temperature Averaging Control Module Locations for SHF 40, 60, 70 & 75 Ton Units Table of Contents Unit Inspection As soon as the unit arrives at the job site Unit Dimensions & Weight InformationNo Step Surface StoragePage Sahf Cooling-Only Units 20 thru 75 Ton Unit Base Dimensional Data Dimensions InstallationUnit Dimensional Data Dimensions Size Electrical Entrance Data Unit DimensionsSEHF, SFHF, SLHF, SSHF, Sxhf Units 20 thru 75 Ton Electrical Entrance Data Unit Dimensions Size Unit Base Dimensional Data Dimensions SizeUnit Dimensions Size Unit Size Furnace Dimensions Note Size/MBH Length HeightSHG Cooling & Heating Units 90 through 130 Ton Slhf SahfSehf SshfSahf Sshf Sfhf Sxhf Sehg Sfhg Sxhg HF/G Roof Curb and DuctworkSE,SL Heavy Objects Installation Unit Rigging & PlacementIf a Trane Curb Accessory Kit is not used Pitch Pocket LocationTypical Unit Rigging Unit Base & Roof Curb Section General Unit Requirements Main Electrical Power RequirementsInstallation Field Installed Control Wiring Requirements for Electric Heat UnitsInstallation Condensate Drain Connections Page Removing Supply and Exhaust Fan Shipping Channels Motors 5Hp Page Installation Sensor & Tubing Installation Units with StatitracTMGas Heat Units SFH Connecting the Gas Supply Line to the Furnace Gas TrainHazardous Gases and Flammable Vapors 350 MBH 850 MBH 1000 MBH Modulating 500 MBH 1000 MBH Flue Assembly InstallationFlue Assembly Hot Water Heat Units SLHSteam Heat Units SSH SSHG-90Through 130 Ton units Page Use Copper Conductors Only Hazardous VoltageLive Electrical Components Typical Field Power Wiring 20 thru 75 Ton Page Exhaust Fan Motor Supply Fan Motor FLA ea HorsepowerCondenser Fans Total FLA FLAUnit Tonnage No. of Compressors Tonnage Type Designation CombustionBlower Motor Sfhf Only = Current of the Largest Motor Compressor or FAN Motor Single Source Power 380V, 415V, 460V,Load Definitions Load On the NextDual Source Power units 200V Power Wire Sizing and Protection Device EquationsDisconnect Switch Sizing DSS MCA = 1.25 x Load MOP = 1.25 x LoadConstant Volume System Controls Controls using 24 VACInstallation Controls using DC Analog Input/Outputs Variable Air Volume System Controls Constant Volume or Variable Air Volume System ControlsPressurize DepressurizePurge FireRefer to Wiring Notes on 16A16B Page 17A 17B VAV Setpoint Input VoltageTable of Contents Cooling Sequence of Operation Sequence of OperationUnit Start-Up Gas Heating Sequence of OperationFenwal Ignition System Propane GasFull and Limited Modulating Gas Furnace Modulating Gas Sequence of OperationFlame Failure Freeze Protection Electric Heat Sequence of OperationUnit Start-Up Wet Heat Sequence of Operation Electrical Phasing Unit PowerCompressor Damage Voltage Imbalance Voltage Supply and Voltage ImbalanceVoltage Supply Service Test Guide for Component Operation IGVSupply FAN Verifying Proper Fan Rotation System Airflow Measurements Constant Volume SystemsRotating Components If all of the fans are rotating backwardsCondenser Fan Location with Human Interface Designator Variable Air Volume Systems Optional with all Units Exhaust Airflow MeasurementTraqTM Sensor Airflow Measurement Optional with all units equipped with an economizer20 & 25 Ton Supply Fan Performance without Inlet Guide Vanes Ton Supply Fan Performance without Inlet Guide VanesWocfm 1200 RPM 40 HP 40% 300 RP Standard Evaporator Coil 20000 30000 40000 50000 60000 Drop 20 & 25 Ton Supply Fan Performance with Inlet Guide Vanes Ton Supply Fan Performance with Inlet Guide Vanes15 HP 900 RPM 80% 10 HP RPM Through 75 Ton Component Static Pressure Drops Inches W.C AIRCFM RPM BHP STDAIR 10,000 HF-C20 000HF-C25 000 HF-C30 000RPM BHP BHP RPM BHP RPM BHP AIR RPM BHPExhaust Air Dampers Economizer Damper AdjustmentTo Adjust the Fresh Air Damper Travel Fresh Air & Return Air Damper OperationConfiguration Damper Travel Adjustment PositionConnecting Rod Crank Arm Hole Ton UnitsAll Systems Fresh Air & Return Air Linkage AdjustmentCompressor Start-Up 70 & 105 TonAt Shutdown Compressor Operational SoundsRefrigerant Charging At Low Ambient Start-UpCompressor Locations Cooling Cycle Pressure Curve 340 320 Full Load 380 360 340 OD Ambient Full Load 380 360 340 OD Ambient 320 240 220 380 360 OD Ambient Low Ambient Dampers Thermostatic Expansion ValvesCharging by Subcooling Electric, Steam and Hot Water Start-Up Gas Furnace Start-UpLow-Fire Adjustment 500 MBH, 850 & 1,000 MBH only High-Fire AdjustmentCombustion Air Adjustment O2 Two Stage Gas FurnaceCO2 Pressure MBHFiring Manifold Unit control Full Modulating Gas FurnaceHeat Exchanger Modulating Gas Regulator Legend Limited Modulating Gas Furnace Unit Start-UpModulating Gas Regulator Unit Start-Up Final Unit Checkout Typical Gas FurnaceService & Maintenance Service & Maintenance Unit Internal Fuse Replacement Data & VFD Factory SettingsWet Heat Coil Fin Data Total Coil Fins Unit Model Box-type Note QtyQty Size of each Model TypeService & Maintenance Fan Belt Adjustment Gripbelts Gripnotch Cross Small P.D Section Range Min Max Scroll Compressor ReplacementSuction Line Filter/Drier Installation Supply and Exhaust Fan VFD Programming Parameters Hazardous Voltage! w/CapacitorsVFD Programming Parameters Cooling Season Service & Maintenance Monthly MaintenanceFilters Coil Cleaning Heating SeasonSteam or Hot Water Coils Coil CleanersContains Refrigerant Final Process Index See Figure Gate type valve 36-37 See -12 Figure See VOM Contacts -16 Figure Warranty and Liability Clause Equipment Damage From Ultraviolet UV Lights115 116