Trane RT-SVX10C-EN Limited Modulating Gas Furnace Unit Start-Up, Modulating Gas Regulator

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10.If the measured carbon dioxide level is below the rec- ommended values for low heat, return the burner to 90% fire rate and repeat steps 6 and 7, to achieve optimum combustion.

11.Program the burner for 100% operation and recheck the CO2 or O2 value.

12.Check the flue gas values at several intermediate out- put levels. If corrections are necessary;

-Adjust the pressure ratio screw 1 at high fire operation only.

-Adjust the bias screw 2 at low fire operation only.

13.Press the STOP key at the Human Interface Module in the unit control panel to stop the system operation.

Limited Modulating Gas Furnace

Unit Start-Up (Continued)

2.Follow the checkout procedures discussed in the previ- ous steps.

Note: The minimum firing rate for a limited modulating gas furnace in step 8 is 33%. Travel of the combustion air damper is limited by a welded stop.

3.Press the STOP key at the Human Interface Module in the unit control panel to stop the system operation.

Figure 4-9

Modulating Gas Regulator

Limited Modulating gas heaters are available for the 500, 850 and 1000 MBH heater sizes. These heaters are avail- able in the same cabinet sizes as the current heaters.

The firing rate of the unit can vary from 33% rated MBH up to the nameplate rating of the unit. The turn down ratios, therefore, is limited to 3:1.

Heat Exchanger

The heat exchanger drum, tubes and front and rear head- ers utilities the same materials as the standard two stage furnace.

Unit control

The unit is controlled by a supply air temperature sensor lo- cated in the supply air stream for VAV units. CV units have two sensors, one located in the supply air stream and the zone sensor. The temperature sensor signal is sent to the Heat module of the Intellipak® Unit Control. The control sig- nal from the Heat Module is an inverse proportional 5 -10V DC. The higher the voltage signal, the lower the call for heat.

The 5 -10V DC. signal controls the angular position of the combustion air damper through a direct coupled damper ac- tuator motor. The position of the air damper in turn controls the combustion air pressure that is sensed by the modulat- ing gas valve. The greater the combustion air pressure, the greater the call for gas and the higher the firing rate of the heater. As the temperature setpoint is reached, the Modu- lating Heat control will cause the combustion air actuator to change the damper position to a lower firing rate that matches the heat load of the space.

1.To verify and check system optimum combustion, use Table 4-1 to program the limited modulating heat system components for 90% operation by scrolling through the Human Interface displays.

Modulating Gas Regulator Legend

1.Adjustment and indication of the air to gas ratio.

2.Adjustment and indication of the bias.

3.Connection for the Ambient compensation line.

4.Connection for the gas pressure sensing line.

5.Connection for the air pressure sensing line.

6.Stroke indication.

Note: There are no serviceable parts on the SKP70 actuator. Should it become inoperative, replace the actuator.

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Contents Later Design Sequence ModelsWith 3-DTMScroll Compressors Literature Change History Overview of ManualTable of Contents General Information Model Number DescriptionDigit 3 Unit Airflow Fiberglass Wool Hazard IdentificationGeneral Information Commonly Used Acronyms Unit DescriptionGeneral Information Supply AIRVentilation Control Module VCM Design special option only CFMLead-Lag Constant Volume CV Units Variable Air Volume VAV Units Unit Component Layout and Shipwith LocationsGeneral Information Space Temperature Averaging Control Module Locations for SHF 40, 60, 70 & 75 Ton Units Table of Contents Unit Dimensions & Weight Information No Step SurfaceUnit Inspection As soon as the unit arrives at the job site StoragePage Sahf Cooling-Only Units 20 thru 75 Ton Installation Unit Dimensional Data Dimensions SizeUnit Base Dimensional Data Dimensions Electrical Entrance Data Unit DimensionsSEHF, SFHF, SLHF, SSHF, Sxhf Units 20 thru 75 Ton Unit Base Dimensional Data Dimensions Size Unit Dimensions SizeElectrical Entrance Data Unit Dimensions Size Unit Size Furnace Dimensions Note Size/MBH Length HeightSHG Cooling & Heating Units 90 through 130 Ton Sahf SehfSlhf SshfSE,SL Roof Curb and DuctworkSahf Sshf Sfhf Sxhf Sehg Sfhg Sxhg HF/G Installation Unit Rigging & Placement If a Trane Curb Accessory Kit is not usedHeavy Objects Pitch Pocket LocationTypical Unit Rigging Unit Base & Roof Curb Section Main Electrical Power Requirements Installation Field Installed Control WiringGeneral Unit Requirements Requirements for Electric Heat UnitsInstallation Condensate Drain Connections Page Removing Supply and Exhaust Fan Shipping Channels Motors 5Hp Page Installation Sensor & Tubing Installation Units with StatitracTMHazardous Gases and Flammable Vapors Connecting the Gas Supply Line to the Furnace Gas TrainGas Heat Units SFH 350 MBH 850 MBH Flue Assembly Installation Flue Assembly1000 MBH Modulating 500 MBH 1000 MBH Hot Water Heat Units SLHSteam Heat Units SSH SSHG-90Through 130 Ton units Page Live Electrical Components Hazardous VoltageUse Copper Conductors Only Typical Field Power Wiring 20 thru 75 Ton Page Supply Fan Motor FLA ea Horsepower Condenser Fans Total FLAExhaust Fan Motor FLABlower Motor Sfhf Only CombustionUnit Tonnage No. of Compressors Tonnage Type Designation Single Source Power 380V, 415V, 460V, Load Definitions Load= Current of the Largest Motor Compressor or FAN Motor On the NextPower Wire Sizing and Protection Device Equations Disconnect Switch Sizing DSSDual Source Power units 200V MCA = 1.25 x Load MOP = 1.25 x LoadInstallation Controls using DC Analog Input/Outputs Controls using 24 VACConstant Volume System Controls Variable Air Volume System Controls Constant Volume or Variable Air Volume System ControlsPressurize DepressurizePurge FireRefer to Wiring Notes on 16A16B Page 17A 17B VAV Setpoint Input VoltageTable of Contents Cooling Sequence of Operation Sequence of OperationGas Heating Sequence of Operation Fenwal Ignition SystemUnit Start-Up Propane GasFlame Failure Modulating Gas Sequence of OperationFull and Limited Modulating Gas Furnace Unit Start-Up Wet Heat Sequence of Operation Electric Heat Sequence of OperationFreeze Protection Compressor Damage Unit PowerElectrical Phasing Voltage Supply Voltage Supply and Voltage ImbalanceVoltage Imbalance Service Test Guide for Component Operation IGVSupply FAN System Airflow Measurements Constant Volume Systems Rotating ComponentsVerifying Proper Fan Rotation If all of the fans are rotating backwardsCondenser Fan Location with Human Interface Designator Variable Air Volume Systems Exhaust Airflow Measurement TraqTM Sensor Airflow MeasurementOptional with all Units Optional with all units equipped with an economizer20 & 25 Ton Supply Fan Performance without Inlet Guide Vanes Ton Supply Fan Performance without Inlet Guide VanesWocfm 1200 RPM 40 HP 40% 300 RP Standard Evaporator Coil 20000 30000 40000 50000 60000 Drop 20 & 25 Ton Supply Fan Performance with Inlet Guide Vanes Ton Supply Fan Performance with Inlet Guide Vanes15 HP 900 RPM 80% 10 HP RPM Through 75 Ton Component Static Pressure Drops Inches W.C AIRAIR STDCFM RPM BHP HF-C20 000 HF-C25 00010,000 HF-C30 000RPM BHP BHP RPM BHP RPM BHP AIR RPM BHPEconomizer Damper Adjustment To Adjust the Fresh Air Damper TravelExhaust Air Dampers Fresh Air & Return Air Damper OperationDamper Travel Adjustment Position Connecting Rod Crank Arm HoleConfiguration Ton UnitsFresh Air & Return Air Linkage Adjustment Compressor Start-UpAll Systems 70 & 105 TonCompressor Operational Sounds Refrigerant ChargingAt Shutdown At Low Ambient Start-UpCompressor Locations Cooling Cycle Pressure Curve 340 320 Full Load 380 360 340 OD Ambient Full Load 380 360 340 OD Ambient 320 240 220 380 360 OD Ambient Charging by Subcooling Thermostatic Expansion ValvesLow Ambient Dampers Electric, Steam and Hot Water Start-Up Gas Furnace Start-UpHigh-Fire Adjustment Combustion Air Adjustment O2Low-Fire Adjustment 500 MBH, 850 & 1,000 MBH only Two Stage Gas FurnaceFiring Manifold MBHCO2 Pressure Heat Exchanger Full Modulating Gas FurnaceUnit control Modulating Gas Regulator Limited Modulating Gas Furnace Unit Start-UpModulating Gas Regulator Legend Unit Start-Up Final Unit Checkout Typical Gas FurnaceService & Maintenance Service & Maintenance Unit Internal Fuse Replacement Data & VFD Factory SettingsUnit Model Box-type Note Qty Qty Size of eachWet Heat Coil Fin Data Total Coil Fins Model TypeService & Maintenance Fan Belt Adjustment Suction Line Filter/Drier Installation Scroll Compressor ReplacementGripbelts Gripnotch Cross Small P.D Section Range Min Max VFD Programming Parameters Hazardous Voltage! w/CapacitorsSupply and Exhaust Fan VFD Programming Parameters Filters Service & Maintenance Monthly MaintenanceCooling Season Coil Cleaning Heating SeasonContains Refrigerant Coil CleanersSteam or Hot Water Coils Final Process Index See Figure Gate type valve 36-37 See -12 Figure See VOM Contacts -16 Figure Warranty and Liability Clause Equipment Damage From Ultraviolet UV Lights115 116