Wayne-Dalton 9100, 9400, 9600 installation instructions Bar Asymmetrical

Page 13

 

 

8

U-Bar

 

 

 

Tools Needed:

NOTE: If you have a model 9400/9600

Power Drill

Series door with windows in the top

section or 9100 Sonoma (8’ high), skip

 

7/16” Socket

this step and complete step 9.

Driver

NOTE: Model 9100 Series door over 13’

 

 

wide require a 3” U-Bar (supplied).

 

Place the 3” U-bar over the top rib.

 

Fasten each end of the U-bar to the

 

endstile with (2) 1/4”- 20 x 11/16” self

 

drilling screws.

 

Fasten center of the U-bar as shown

 

to the rib using (2) 1/4”- 14 x 5/8” self

 

tapping screws 6” to the left and 6”

 

inches to the right of the center of the

 

door section.

 

NOTE: Upon completion of this step,

 

continue with Step 10.

 

 

9

U-Bar - Asymmetrical

 

Tools Needed:

NOTE: If a 3” U-Bar was installed in Step 8,

Power Drill

skip this step and continue with Step 10.

 

7/16” Socket

NOTE: Model 9400/9600 glazed top doors

13’-0” wide or greater will be supplied

Driver

with a 3” asymmetrical U-bar for the top

 

 

section.

 

Place the 3” asymmetrical U-bar over the

 

top rib. Fasten each end of the U-bar to

 

the endstile with (2) 1/4”- 20 x 11/16” self

 

drilling screws.

 

Fasten center of the U-bar as shown to the

 

rib using (2) 1/4”- 14 x 5/8” self tapping

 

screws 6” off of the center of the door

 

section.

 

Fasten both walls of the U-bar as shown

 

using 1/4”- 14 x 5/8” self tapping screws

 

every 30-36 inches for the top of the U-bar

 

and every 16-18 inches for the bottom of

 

the U-bar. (approximately 18 self tapping

 

screws per 18’ U-bar)

 

 

6” 6”

U-Bar

 

 

operator

 

1/4”-14 x 5/8” self

bracket

 

(installed in

 

tapping screws

 

step 10)

(4) 1/4”- 20 x 11/16”

 

top door section

 

SELF DRILLING SCREWS

 

 

 

INSTALLATION

attaching center of u-Bar

 

attaching ends of u-Bar

6” 6”

1/4”- 14 x 5/8” Self Tapping screws

30”to36”

 

 

U-Bar

operator

 

to18”

bracket

 

 

 

to18”

16”

 

(installed in

16”

 

 

step 10)

 

 

 

(2)1/4”- 20 x 11/16”

SELF DRILLING SCREWS

top

door

section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

attaching center of u-Bar

 

attaching intermediates of u-Bar

 

 

 

 

 

 

 

 

 

 

13

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 12 Page 14
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Page 12 Page 14
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredFailure to Securely attach aSuitable mounting pad to structurally Sound framing could cause springs toCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarTrolley Type Garage Door Operator BracketSection of the DOOR, Along ProperlyTop Section Important the Dimension Between the Flagangles Must beDoor Width Plus 3-3/8 86MM to Door OperationSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable FlagangleTop bracket slide, out against Adjusting Top BracketsHorizontal track 2 1/4- 20 flange hex nuts toCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable must be taut Cable AdjustmentSpiral, or thread, Cable drumRecommended Spring Turns Winding SpringsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Raising door further can Result in door falling Rear SupportKeep horizontal track Parallel and within 3/4Check the door for level DoorsCheck the counterbalance cables Rewind the springsTechnician Reset the Sysyem TorqueMaster Plus ResetInstructions Have a Trained Door SystemsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a Tools Needed Equally on double spring doors Lowering while adjusting the springsNo spring winding on left hand side Clamp a pair of vice clamps onPull Rope Side LockStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight REPAIRS, can Result in Severe Trolley OperatorRail Perforated Angle OperatorGlass Cleaning Instructions CleaningAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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