Wayne-Dalton 9600, 9400, 9100 installation instructions Tools Required, Removing An Existing Door

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Tools Required

 

 

 

 

 

 

 

pencil

ratchet Wrench

vice grips

1/2”, 7/16” socket

gloves

5/8”, 1/2”, 7/16”

level

 

 

 

 

driver

 

 

& 9/16” Socket

3” extension

flat tip screwdriver

3/16”, 7/16” & 1/8”

Safety Glasses

1/2, 7/16” & 9/16”

hammer

 

 

 

 

drill bits

 

 

Wrenches

 

 

Hacksaw

 

Tape Measure

vice clamps

 

sawhorse

pliers/cutters

 

Phillips Head

 

 

 

 

 

power drill

Step Ladder

 

 

 

 

Screwdriver

Removing An Existing Door

Counterbalance spring tension must always be released before any attempt is made to start removing an existing door.

WARNING

A powerful spring releasing its energy suddenly can cause severe or fatal injury. To avoid injury, have a trained door systems technician, using proper tools and instructions, release the spring tension.

For detailed information see supplemental instructions “removing an existing door/preparing the opening”. These instructions are available at no charge from Wayne-Dalton Corp., P.O. Box 67, Mt. Hope, OH 44660, or at www.wayne-dalton.com.

5

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredFailure to Securely attach aSuitable mounting pad to structurally Sound framing could cause springs toCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarTrolley Type Garage Door Operator BracketSection of the DOOR, Along ProperlyTop Section Important the Dimension Between the Flagangles Must beDoor Width Plus 3-3/8 86MM to Door OperationSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable FlagangleTop bracket slide, out against Adjusting Top BracketsHorizontal track 2 1/4- 20 flange hex nuts toCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable must be taut Cable AdjustmentSpiral, or thread, Cable drumRecommended Spring Turns Winding SpringsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Raising door further can Result in door falling Rear SupportKeep horizontal track Parallel and within 3/4Check the door for level DoorsCheck the counterbalance cables Rewind the springsTechnician Reset the Sysyem TorqueMaster Plus ResetInstructions Have a Trained Door SystemsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door Tools Needed Equally on double spring doors Lowering while adjusting the springsNo spring winding on left hand side Clamp a pair of vice clamps onPull Rope Side LockStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc REPAIRS, can Result in Severe Trolley OperatorRail Perforated Angle OperatorGlass Cleaning Instructions CleaningAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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