Wayne-Dalton 9600 Raising door further can, Result in door falling Cause severe or fatal injury

Page 26

 

Winding Springs Continued...

End Bracket

 

 

 

 

 

 

Tools Needed:

IMPORTANT: Mark Number of Spring

 

 

 

Turns on TorqueMaster® Plus end

 

 

 

 

 

 

 

 

bracket warning tag.

 

 

 

 

NOTE: Since total turns to balance door

 

 

 

 

can deviate from spring turn chart

 

 

 

 

values by ± 1/2 turn, adjustments to the

 

 

 

 

recommended number of turns may be

 

 

 

 

required after rear hangers assembly is

 

 

 

 

completed.

 

 

 

 

IMPORTANT: Hold the door down to

 

 

 

 

prevent it from rising unexpectedly

Pawl Knob in Lower

 

 

in the event the spring was

 

 

 

Position

 

 

overwound and cautiously remove

 

 

 

Back of torquemaster® plus end bracket warning tag

 

vice clamps from vertical tracks.

 

Do not raise the door until horizontal tracks

 

 

 

 

are secured at the rear, as outlined in step

 

 

 

 

24.

Spring Turns

 

 

WARNING

 

 

Door Height

Spring Turns

 

 

 

 

 

 

(6’ - 0”)

14

 

 

raising door further can

(6’ - 3”)

14 - 1/2

 

 

(6’ - 5”)

15

 

 

result in door falling and

(6’ - 6”)

15

 

 

 

 

 

cause severe or fatal injury.

(6’ - 8”)

15 - 1/2

 

 

(6’ - 9”)

15 - 1/2

 

 

 

(7’ - 0”)

16

 

 

 

(7’ - 3”)

16 - 1/2

 

 

 

(7’ - 6”)

17

Location for

 

 

(7’ - 9”)

17 - 1/2

marking number

 

 

(8’ - 0”)

18

 

 

of installed

 

 

 

 

 

 

Number of Installed Spring Turns

spring turns

 

 

 

23

Drum Wrap Installation

drum wrap

 

 

 

 

 

 

 

(left hand)

 

 

 

Starting with the left hand side, align

drum

 

 

None

the counterbalance cable with one of

(left hand)

 

 

 

 

 

the slots in the drum wrap. Slide the

 

 

 

 

 

 

 

 

drum wrap over the drum until the tabs

 

 

 

 

snap between the cable drum and the

 

 

 

 

ratchet gear. Repeat for right hand side.

 

 

 

 

IMPORTANT: Right and Left hand

 

 

 

 

are always determined from

 

 

 

 

inside the Garage looking out.

 

 

 

 

 

Counterbalance

 

 

 

 

cable

 

 

 

 

 

tabs

 

 

 

groove

 

 

 

 

in drum

 

 

26

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 25 Page 27
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Page 25 Page 27
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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