Wayne-Dalton 9400, 9100, 9600 Securely attach a, Failure to, Suitable mounting pad to structurally

Page 6

P1

 

 

 

 

suitable mounting

Preparing the Opening

 

 

surface 2” x 6”

header board

lumber minimum

 

 

 

 

2” x 6” lumber

 

 

 

WARNING

securely attach a

preferred

 

 

Tools Needed:

 

Failure to

 

 

 

 

 

 

 

 

 

 

Recommended

suitable mounting pad to structurally

 

 

 

 

tools from

 

 

 

 

sound framing could cause springs to

 

level header

door height

page 5

 

violently pull mounting pad from wall,

 

 

 

 

 

 

 

 

 

resulting in severe or fatal injury.

 

plumb jambs

 

 

 

If you just removed your existing door or you are installing a new

 

 

 

 

 

door, complete all steps in PREPARING THE OPENING.

 

 

 

 

 

To ensure secure mounting of track brackets, side and center

 

door

 

 

 

brackets, or steel angles to new or retro-fit construction, it is

 

 

 

 

recommended to follow the procedures outlined in DASMA Technical

 

width

 

 

 

Data Sheets #156, #161 and #164 at www.dasma.com.

 

 

 

 

 

The inside perimeter of your garage door opening should be framed

 

 

 

 

 

with wood jamb and header material. The jambs and header must

 

 

 

 

 

be securely fastened to sound framing members. It is recommended

 

 

 

 

 

that 2” x 6” lumber be used. The jambs must be plumb and the

 

 

 

 

 

header level. The jambs should extend a minimum of 12” (305 mm)

 

headroom

 

 

 

above the top of the opening for TorqueMaster® Plus counterbalance

 

 

 

 

 

systems. For low headroom applications, the jambs should extend

header

 

 

backroom

 

to the ceiling height. Minimum side clearance required, from the

 

 

 

 

 

opening to the wall, is 3-1/2” (89 mm).

 

 

 

 

 

IMPORTANT: Closely inspect jambs, header and mounting surface.

 

 

 

jamb

 

Any wood found not to be sound, must be replaced.

 

 

 

 

 

 

 

 

 

For TorqueMaster® Plus counterbalance systems, a suitable

 

 

 

 

 

mounting surface (2” x 4”) must be firmly attached to the wall,

 

 

 

 

 

above the header at the center of the opening.

 

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid

 

WEATHER SEAL

 

 

 

splitting the lumber. Do not attach the mounting surface with nails.

 

 

 

 

 

 

 

 

 

Weather Seal (May Not Be Included):

 

 

 

 

 

Cut or trim the weather seal (if necessary) to the header and jambs.

 

jamb

 

 

 

For quick install track: Align the header seal with the inside edge

 

 

 

 

 

 

 

 

 

of the header and temporarily secure it to the header with equally

 

 

 

 

 

spaced nails. Next, fit the jamb seals up tight against the header

 

 

 

 

 

seal and flush with the inside edge of the jamb. Temporarily secure

 

 

 

 

 

the jamb seals with equally spaced nails. This will keep the bottom

 

 

 

 

 

section from falling out of the opening during installation. Space

 

 

 

 

 

nails approximately 12” apart.

 

 

 

 

 

 

NOTE: Do not permanently attach weather seal to the jamb at this

 

 

 

 

 

time.

 

 

weather

 

 

HEADROOM REQUIREMENT: Headroom is defined as the space

 

seal

 

 

 

 

 

 

 

needed above the top of the door for tracks, springs, etc. to allow the

 

 

 

 

 

door to open properly. If the door is to be motor operated, 2-1/2” (64

 

jamb

 

 

 

mm) of additional headroom is required.

 

 

 

 

 

 

 

 

 

NOTE: 6” LHR Conversion Kit is available for 12” Radius only.

 

backroom requirement

 

Contact your local Wayne-Dalton dealer.

DOOR

TRACK

MANUAL

MOTOR

 

BACKROOM REQUIREMENT: Backroom is defined as the distance

 

HEIGHT

LIFT

OPERATED

 

 

 

needed from the opening back into the garage to allow the door to

6’5”

10”, 12”, 14” Radius

89”

125”

 

open fully.

 

 

 

 

 

 

 

 

 

 

6’5”

Low Headroom

101”

125”

 

 

 

6’6”

10”, 12”, 14” Radius

90”

125”

 

headroom

6’6”

Low Headroom

102”

125”

 

requirement

7’0”

10”, 12”, 14” Radius

96”

125”

 

 

 

 

TRACK TorqueMaster®

7’0”

Low Headroom

108”

125”

 

TYPE

Plus

7’6”

10”, 12”, 14” Radius

102”

137”

 

10”, 12”

10”

 

7’6”

Low Headroom

114”

137”

 

14”

12”

 

8’0”

10”, 12”, 14” Radius

108”

137”

 

LHR Kit

6 1/2”

 

8’0”

Low Headroom

120”

137”

 

 

 

6

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 6
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsDrum Wrap Installation Raising door further canResult in door falling Cause severe or fatal injury Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTorqueMaster Plus Reset Instructions Total Weight of the DoorTo Avoid Possible INJURY, have a No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Trolley Installation for Standard Lift Determine the Wayne-DaltonTrack radius being used Trolley Installation for Low Headroom Above high arcTrack Vertical From Center line Step Header Straight Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.