Wayne-Dalton 9100, 9400, 9600 Installation, Cutting Vertical Track Installing Q.I. Jamb Brackets

Page 7

Installation

Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and the header level. Side clearance, from edge of door to wall, must be minimum of 3-1/2” (89 mm) on each side.

IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER.

NOTE: It is recommended that 5/16” x 2” lag screws will be pilot drilled using a 3/16” drill bit, prior to fastening.

NOTE: If you have riveted track, skip steps, 1 through 2 and proceed to step3.

1

Cutting Vertical Track and

 

 

 

 

 

 

Installing Q.I. Jamb Brackets

 

 

Tools Needed:

Vertical track must be cut to the proper

 

 

length prior to installation.

 

 

Tape Measure

 

 

IMPORTANT: Doors that are 7’-0” or

 

 

Hacksaw

 

 

8’-0” in height do not require cutting

 

 

Power Drill

 

 

the vertical track.

 

 

5/16” Drill Bit

Determine the radius of your horizontal

 

 

 

 

 

 

track.

 

 

 

 

NOTE: All Portland tracks have the radius

 

3rd SET HOLES

 

 

 

 

stamped on the side of the track.

left side shown

 

 

Using this measurement, refer to the vertical

 

 

 

 

 

track cutting chart to determine the length

 

 

 

of the vertical track. Cut the track off at the

 

 

 

top.

 

 

 

 

Now, two holes must be drilled into the

 

 

 

top of the cut vertical track. Refer to the

 

 

 

illustration shown for hole locations. Use a

 

 

 

5/16” drill bit.

 

2nd SET HOLES

 

Repeat for other vertical track.

 

 

 

 

 

Measure the length of the vertical tracks.

 

 

 

Using the jamb bracket schedule, determine

 

 

 

the placement of the jamb brackets for your

 

 

 

door height.

 

 

 

To install the jamb brackets, align the

right side shown

 

 

twistlock tab on the quick install jamb

 

 

 

bracket with the quick install feature in the

twistlock tab

 

 

track and turn the bracket perpendicular to

 

 

 

the track so the mounting flange is toward

 

 

 

the back (flat) leg of the track.

 

 

Horizontal

 

 

 

 

track

 

 

QI jamb bracket

1st SET HOLES

 

 

 

Top

 

 

12”

Stamped

hole

 

12”

 

 

 

 

radius

 

 

 

 

Middle

 

 

 

 

hole

 

 

 

 

Bottom

 

 

 

 

hole

 

 

 

 

quick install feature

 

 

 

 

 

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

INSTALLATION

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Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredSound framing could cause springs to Securely attach aFailure to Suitable mounting pad to structurallyCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarProperly Operator BracketTrolley Type Garage Door Section of the DOOR, AlongDoor Operation Important the Dimension Between the Flagangles Must beTop Section Door Width Plus 3-3/8 86MM toSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable Flagangle2 1/4- 20 flange hex nuts to Adjusting Top BracketsTop bracket slide, out against Horizontal trackCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable drum Cable AdjustmentCable must be taut Spiral, or thread,Recommended Spring Turns Winding SpringsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Parallel and within 3/4 Rear SupportRaising door further can Result in door falling Keep horizontal trackRewind the springs DoorsCheck the door for level Check the counterbalance cablesHave a Trained Door Systems TorqueMaster Plus ResetTechnician Reset the Sysyem InstructionsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a Clamp a pair of vice clamps on Lowering while adjusting the springsTools Needed Equally on double spring doors No spring winding on left hand sidePull Rope Side LockStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight Operator Trolley OperatorREPAIRS, can Result in Severe Rail Perforated AnglePainting CleaningGlass Cleaning Instructions Acrylic Cleaning InstructionsPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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