Wayne-Dalton 9100, 9400, 9600 Doors, Check the door for level, Check the counterbalance cables

Page 28

 

Rear Support Continued...

 

 

Tools Needed:

of ratchet wheel) at a time. Both sides

need to be adjusted equal on double spring

 

doors.

Sound Framing Members

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Installation Instructions. Otherwise, the spring fittings may release from spring if not wound in the proper direction and could

result in severe or fatal injury. Add Spring Tension: The ratchet wheel is made of 10 teeth. To add spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side, and clockwise on the left hand side. Place the ratchet with 5/8’ socket onto the winding shaft, pull down to add

 

 

 

 

.

PERFORATED ANGLE

 

 

 

 

MAX

- BOLTED USING (2) 5/16”

 

 

 

 

 

PERFORATED

 

24”

X 1-5/8” HEX HEAD LAG

 

ANGLE

 

 

SCREWS TO CEILING

 

 

 

 

 

MEMBER AND PARALLEL

 

 

 

 

 

 

 

 

 

 

TO WIDTH OF DOOR. SPACE

 

 

 

 

 

LAG SCREWS NO FURTHER

 

 

 

 

 

THAN 24” APART

HORIZONTAL TRACK

 

BOLT MUST EXTEND INTO

 

 

 

 

 

 

 

 

 

 

THE TRACK TO SERVE AS

 

 

 

 

 

A ROLLER STOP

 

 

 

 

 

 

 

 

 

 

 

 

Sound Framing Members

 

3/10 of a turn. Watch as three teeth of the ratchet wheel pass over the pawl, creating three “clicks”.

Remove Spring Tension: To remove spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side. It is recommended that a regular 5/8” wrench be used. Place the wrench onto the winding shaft. Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel. Push in on

PERFORATED

ANGLE

HORIZONTAL TRACK

. MAX 24”

PERFORATED ANGLE - BOLTED USING (2) 5/16” X 1-5/8” HEX HEAD LAG SCREWS TO CEIL- ING MEMBERS AND PARALLEL TO WIDTH OF DOOR. ATTACH VERTICAL PERFORATED ANGLE BETWEEN THE (2) 5/16” X 1- 5/8” HEX HEAD LAG SCREWS, SECURING PERFORATED ANGLE TO CEILING MEMBERS

28

the pawl to allow the three ratchet wheel teeth to pass by the pawl, as you carefully allow the wrench to be rotated upward by the spring tension. Release the pawl to allow it to engage with the ratchet wheel.

IMPORTANT: BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING. IMPORTANT: do not add or remove more than 1 spring turns (1 spring turn equals 10 teeth on ratchet wheel) from the recommended number of turns shown on the spring turn chart.

If the door still does not operate easily, lower the door into the closed position, UNWIND SPRING (S) COMPLETELY, and recheck the following items:

1.) Check the door for level.

2.) Check the TorqueMaster® spring tube and flagangles for level and plumb.

3.) Check the distance between the flagangles - must be door width plus 3-3/8” to 3-1/2”.

4.) Check the counterbalance cables

for equal tension - adjust if necessary.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on jambs If an idrive was installed and you have completed your rear support installation, refer to the idrive Installation Instructions and Owner’s Manual to complete your idrive installation.

BOLT MUST EXTEND INTO

THE TRACK TO SERVE AS

A ROLLER STOP

 

PERFORATED ANGLE

 

weather

 

seal

 

jamb

(3) 5/16”

 

BOLTS & NUTS

permanently attached

 

 

weather seal

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 28
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSecurely attach a Failure toSuitable mounting pad to structurally Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Trolley Type Garage DoorSection of the DOOR, Along ProperlyImportant the Dimension Between the Flagangles Must be Top SectionDoor Width Plus 3-3/8 86MM to Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedAdjusting Top Brackets Top bracket slide, out againstHorizontal track 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingCable Adjustment Cable must be tautSpiral, or thread, Cable drumWinding Springs Recommended Spring TurnsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Rear Support Raising door further can Result in door fallingKeep horizontal track Parallel and within 3/4Doors Check the door for levelCheck the counterbalance cables Rewind the springsTorqueMaster Plus Reset Technician Reset the SysyemInstructions Have a Trained Door SystemsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a Lowering while adjusting the springs Tools Needed Equally on double spring doorsNo spring winding on left hand side Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight Trolley Operator REPAIRS, can Result in SevereRail Perforated Angle OperatorCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.