Wayne-Dalton 9600, 9400, 9100 installation instructions Stacking Sections

Page 11

 

 

6

Stacking Sections

 

 

 

Tools Needed:

NOTE: For door section identification

Power Drill

see page 4.

7/16” Socket

NOTE: Make sure hinge leafs are

Driver

flipped down, when stacking another

 

section on top.

 

Place rollers in hinge tubes of the

 

second section (lock section).

 

With assistance, lift the second section

 

and guide rollers into the vertical

 

tracks.

 

Maintaining section vertical alignment;

 

starting with the center hinge first,

 

flip up the hinge leaf, and hold it tight

 

against the section. Secure it to the

 

section with (3) 1/4”-14 x 5/8” self

 

tapping screws.

 

Attach center hinges first, then attach

 

the end hinges last.

 

Now, secure the end hinge leafs to the

 

section with (2) 1/4” -14 x 5/8” self

 

tapping screws and fasten them in a

 

low to high inclination (from bottom

 

left hole, to upper right hole, for the left

 

side of the door and from bottom right

 

hole, to upper left hole, for the right

 

side of the door).

 

Repeat for other section(s) except top

 

section.

 

IMPORTANT: Push & hold the

 

hinge leaf against section while

 

securing with 1/4”-14 x 5/8” self

 

tapping screws. End Hinges have

 

(2) screws and Intermediate

 

hinges have (3) screws.

 

NOTE: Install lock at this time (sold

 

separately). See instructions in

 

OPTIONAL SIDE LOCK INSTALLATION

 

on page 32.

LOCK SECTION

DO NOT USE

(2) 1/4”-14 X 5/8”

SELF TAPPING SCREWS

end hinges (left hand shown, right hinge symmetrically opposite)

(3)1/4”-14 X 5/8” SELF TAPPING SCREWS

INSTALLATION

intermediate hinges

11

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 10 Page 12
Image 11
Page 10 Page 12
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredSound framing could cause springs to Securely attach aFailure to Suitable mounting pad to structurallyCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarProperly Operator BracketTrolley Type Garage Door Section of the DOOR, AlongDoor Operation Important the Dimension Between the Flagangles Must beTop Section Door Width Plus 3-3/8 86MM toSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable Flagangle2 1/4- 20 flange hex nuts to Adjusting Top BracketsTop bracket slide, out against Horizontal trackCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable drum Cable AdjustmentCable must be taut Spiral, or thread,Recommended Spring Turns Winding SpringsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Parallel and within 3/4 Rear SupportRaising door further can Result in door falling Keep horizontal trackRewind the springs DoorsCheck the door for level Check the counterbalance cablesHave a Trained Door Systems TorqueMaster Plus ResetTechnician Reset the Sysyem InstructionsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door Clamp a pair of vice clamps on Lowering while adjusting the springsTools Needed Equally on double spring doors No spring winding on left hand sidePull Rope Side LockStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Operator Trolley OperatorREPAIRS, can Result in Severe Rail Perforated AnglePainting CleaningGlass Cleaning Instructions Acrylic Cleaning InstructionsPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
Related manuals
Manual 8 pages 50.32 Kb Manual 10 pages 39.36 Kb Manual 8 pages 41.15 Kb Manual 40 pages 4.99 Kb Manual 36 pages 11.38 Kb Manual 2 pages 9.98 Kb Manual 9 pages 37.96 Kb Manual 48 pages 56.14 Kb

9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
Top Page Image Contents