Wayne-Dalton 9600, 9400, 9100 installation instructions Cable Drums

Page 20

17

Cable Drums

 

Tools Needed:

Shake the TorqueMaster® spring tube

Tape Measure

assembly gently to extend the winding

shafts out about 5" on each side. For

 

Step Ladder

single spring applications, there will be

no left hand spring in the

 

 

TorqueMaster® spring tube assembly.

 

Lift the TorqueMaster® spring tube

 

assembly and rest it on the top of the

 

flagangles.

 

NOTE: Cable drums are marked right

 

and left hand. Cable drums and

 

TorqueMaster® spring tube assembly

 

are cam shaped to fit together only one

 

way.

 

Pre-wrap the TorqueMaster® Plus

 

cable drum with the counter balance

 

cable either 1/2 or 1-1/2 wraps (see

 

illustrations).

 

To install the cable drum, slide the

 

correct cable drum over the winding

 

shaft until the cable drum seats against

 

the TorqueMaster® spring tube

 

assembly.

 

The winding shaft must extend past the

 

cable drum far enough to expose the

 

splines and the groove. Align the

 

winding shaft groove with the round

 

notch in the flagangle.

TorqueMaster®

Spring Tube Assembly

Winding

Shaft

5”

 

 

TorqueMaster® Spring Tube

Right Drum

Counterbalance Cable

Assembly

 

 

 

 

 

 

 

 

 

 

 

1/2 Wrap Shown

 

 

TorqueMaster® Spring Tube

 

 

 

Right Drum

Counterbalance Cable

 

Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/2 Wrap Shown

Splines

Groove

Winding shaft

For double spring applications:

Repeat for opposite side.

For single spring applications: Insert

the loose winding shaft into the left

hand cable drum prior to sliding the

cable drum over the TorqueMaster®

spring tube assembly.

Round Notch Flagangle

Cable Drum

NOTE: On single spring applications,

take care in handling the loose winding

shaft (left side) so that it does not slide

back into the TorqueMaster® spring

tube assembly.

20

Counterbalance Cable

Winding shaft

Cable

Drum

Groove

Splines

Loose Winding ShaftUse th thislabeesel.Illustr

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Page 19 Page 21
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSecurely attach a Failure toSuitable mounting pad to structurally Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Trolley Type Garage DoorSection of the DOOR, Along ProperlyImportant the Dimension Between the Flagangles Must be Top SectionDoor Width Plus 3-3/8 86MM to Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedAdjusting Top Brackets Top bracket slide, out againstHorizontal track 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingCable Adjustment Cable must be tautSpiral, or thread, Cable drumWinding Springs Recommended Spring TurnsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Rear Support Raising door further can Result in door fallingKeep horizontal track Parallel and within 3/4Doors Check the door for levelCheck the counterbalance cables Rewind the springsTorqueMaster Plus Reset Technician Reset the SysyemInstructions Have a Trained Door SystemsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door Lowering while adjusting the springs Tools Needed Equally on double spring doorsNo spring winding on left hand side Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Trolley Operator REPAIRS, can Result in SevereRail Perforated Angle OperatorCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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