Wayne-Dalton 9100, 9400, 9600 installation instructions Winding Springs, Recommended Spring Turns

Page 25

22

Winding Springs

 

RECOMMENDED SPRING TURNS

 

 

 

 

 

Door Height

Spring Turns

Door Height

Spring Turns

Tools Needed:

WARNING

6’-0”

14

7’-0”

16

6’-3”

14-1/2

7’-3”

16-1/2

 

 

 

 

 

Ratchet Wrench

it is recommended that leather

6’-5”

15

7’-6”

17

 

gloves be worn while winding

5/8” Socket

6’-6”

15

7’-9”

17-1/2

the TorqueMaster® Plus springs.

3” Extension

Failure to wear gloves may cause

6’-8”

15-1/2

8’-0”

18

injury to hands.

 

6’-9”

15-1/2

 

 

Gloves

Double check to ensure the counterbalance

 

 

 

 

 

 

 

cable is aligned in the first groove of the cable

 

 

 

 

 

drum as shown in Step 21.

 

 

 

 

 

Staring with the right hand side, place a mark

 

 

 

 

 

on winding shaft (or socket) and end bracket.

 

End Bracket

 

 

 

Turn the pawl knob on the end bracket to the

 

 

 

 

 

 

Marks

 

 

upper position.

 

 

 

 

IMPORTANT: USING A RATCHET WITH A 16 MM

 

 

 

 

 

(5/8”) SOCKET (NOTE: A 76 MM (3”) EXTENSION

 

 

 

 

 

IS ALSO RECOMMENDED FOR ADDED

 

 

 

 

 

CLEARANCE FROM THE HORIZONTAL ANGLE.),

 

 

 

Ratchet

 

WIND THE SPRING BY ROTATING THE WINDING

 

 

 

 

 

 

 

 

 

SHAFT COUNTER CLOCKWISE, WHILE WATCHING

 

 

 

 

 

THE MARK ON THE WINDING SHAFT. DO NOT

 

5/8” Socket

 

 

 

USE IMPACT GUN TO WIND SPRING(S).

 

 

 

 

IMPORTANT: pawl knob must be in upper

 

 

3”

 

 

 

Extension

 

 

position to add/ remove required number

 

 

 

 

 

 

 

 

of spring turns.

 

 

 

 

 

After 2-3 turns, remove the ratchet and

 

 

 

 

 

adjust the cable on the left side. Ensure the

 

 

 

 

 

cables are in the first groove and the cable

End Bracket

 

 

 

 

drums, as shown in Step 21.

 

 

 

NOTE: Single spring applications require no spring winding of the left hand side but need cable tension adjustments.

IMPORTANT: Counterbalance cable tension must be equal on both sides prior to fully winding springs.

See the Spring Turn chart for the required number of turns:

For single spring applications:

 

Return to the right hand and continue

 

winding the spring to the required number

Pawl Knob in Upper

of turns for your door. Place pawl knob in

lower position.

Position

For double spring applications:

 

Place a mark on the winding shaft and end

WARNING

bracket. Place the ratchet with 5/8” socket

onto the left hand winding shaft end. To

Prior to winding or making adjustments

wind the spring, rotate the winding shaft

to the springs, ensure you’re winding

clockwise, while watching the mark on the

in the proper direction as stated in the

winding shaft.

Installation Instructions. Otherwise, the

Rotate the winding shaft to the required

spring fittings may release from spring if

number of turns for your door. Then return

not wound in the proper direction and could

to the right hand side and wind the right

result in severe or fatal injury.

hand spring to the required number of

 

turns. Place pawl knob in lower position on

 

both sides.

 

25

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Page 24 Page 26
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredFailure to Securely attach aSuitable mounting pad to structurally Sound framing could cause springs toCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarTrolley Type Garage Door Operator BracketSection of the DOOR, Along ProperlyTop Section Important the Dimension Between the Flagangles Must beDoor Width Plus 3-3/8 86MM to Door OperationSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable FlagangleTop bracket slide, out against Adjusting Top BracketsHorizontal track 2 1/4- 20 flange hex nuts toCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable must be taut Cable AdjustmentSpiral, or thread, Cable drumRecommended Spring Turns Winding SpringsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Raising door further can Result in door falling Rear SupportKeep horizontal track Parallel and within 3/4Check the door for level DoorsCheck the counterbalance cables Rewind the springsTechnician Reset the Sysyem TorqueMaster Plus ResetInstructions Have a Trained Door SystemsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a Tools Needed Equally on double spring doors Lowering while adjusting the springsNo spring winding on left hand side Clamp a pair of vice clamps onPull Rope Side LockStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight REPAIRS, can Result in Severe Trolley OperatorRail Perforated Angle OperatorGlass Cleaning Instructions CleaningAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

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In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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