Wayne-Dalton 9400, 9100, 9600 installation instructions Counterbalance Drums, Bottom Section

Page 9

3

 

left hand torquemaster®

 

 

Counterbalance Drums

PLUS counter balance drum

 

#1 end hinge

 

BOTTOM SECTION

 

(hinge tube)

 

 

 

Tools Needed:

IMPORTANT: Right and left hand

 

 

 

None

is always determined from inside

 

rollers

 

 

the building looking out.

 

 

 

 

 

 

 

NOTE: For door section identification

 

 

 

 

see page 4.

Counterbalance

 

 

 

 

 

 

 

TorqueMaster® Plus counterbalance

cable

 

 

 

 

 

 

 

drums are marked right and left hand.

 

 

 

 

Uncoil the counterbalance cables and

 

 

 

 

make sure you place the right hand

 

 

 

 

cable loop on the right hand milford

 

 

 

 

pin and place the left hand cable loop

 

 

 

 

on the left hand milford pin. Insert a

MILFORD PIN

 

bottom bracket

 

roller into bottom bracket of the bottom

 

 

 

 

 

 

 

 

 

section and insert another roller at

 

 

INSTALLATION

 

#1 end hinge at the top of the bottom

 

 

 

 

 

 

 

section. Repeat for other side.

 

BOTTOM

 

 

 

 

SECTION

 

 

 

astragal

 

 

4

Bottom Section

 

 

 

 

 

 

 

Tools Needed:

Center the bottom section in the door

 

 

 

Level

opening. Level section using wooden

 

 

 

 

shims under the bottom astragal if

 

 

 

 

necessary.

 

 

 

 

 

 

weather seal

 

 

 

 

door opening

 

 

 

 

level

 

 

 

BOTTOM

 

 

 

 

SECTION

 

 

 

 

 

 

wooden shims

 

 

 

 

(if necessary)

 

 

 

 

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 9
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredFailure to Securely attach aSuitable mounting pad to structurally Sound framing could cause springs toCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarTrolley Type Garage Door Operator BracketSection of the DOOR, Along ProperlyTop Section Important the Dimension Between the Flagangles Must beDoor Width Plus 3-3/8 86MM to Door OperationSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable FlagangleTop bracket slide, out against Adjusting Top BracketsHorizontal track 2 1/4- 20 flange hex nuts toCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable must be taut Cable AdjustmentSpiral, or thread, Cable drumRecommended Spring Turns Winding SpringsDrum Wrap Installation Raising door further canResult in door falling Cause severe or fatal injury Raising door further can Result in door falling Rear SupportKeep horizontal track Parallel and within 3/4Check the door for level DoorsCheck the counterbalance cables Rewind the springsTechnician Reset the Sysyem TorqueMaster Plus ResetInstructions Have a Trained Door SystemsTorqueMaster Plus Reset Instructions Total Weight of the DoorTo Avoid Possible INJURY, have a Tools Needed Equally on double spring doors Lowering while adjusting the springsNo spring winding on left hand side Clamp a pair of vice clamps onPull Rope Side LockStep Plate Trolley Installation for Standard Lift Determine the Wayne-DaltonTrack radius being used Trolley Installation for Low Headroom Above high arcTrack Vertical From Center line Step Header Straight REPAIRS, can Result in Severe Trolley OperatorRail Perforated Angle OperatorGlass Cleaning Instructions CleaningAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.