Wayne-Dalton 9100, 9400, 9600 installation instructions Door Section Identification

Page 4

 

Door Section Identification

 

 

 

 

 

 

 

Tools Needed:

Hinges are always pre-attached at the top

 

warning label

 

 

of each section (except top section) and

 

 

 

 

 

 

 

 

the hinges are stamped for identification,

 

 

 

 

 

 

 

 

#1, #2, #3, and #4 (#4 only on five

#4

 

 

 

Top Section

 

 

section doors). See view below. The

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stamp identifies the stacking sequence

 

 

 

 

 

 

 

 

of the section. The sequence is always

 

 

 

 

 

 

 

 

determined by #1 being the bottom section

 

 

 

 

 

 

 

 

to #3 or #4 being the highest intermediate

 

 

 

 

 

 

 

 

section. See views to the right. If the

 

 

 

 

 

 

 

 

stamp on the end hinge is illegible, refer

 

 

Intermediate II Section

 

 

to the section side view illustration to the

#3

 

 

 

 

 

 

 

 

 

 

right.

 

 

 

 

 

 

 

 

The section side view illustration shows

 

 

 

warning label

 

 

the end hinge profile of all the sections,

 

 

 

 

 

 

 

 

 

 

 

 

 

and can also be used in conjunction with

 

 

 

 

 

 

 

 

identifying each sections.

 

 

 

Intermediate Section

 

 

 

#2

 

 

 

 

The bottom section can be identified

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

by a #1 end hinge, the factory attached

 

 

 

 

 

 

 

 

astragal, or by the bottom bracket warning

 

 

 

 

 

 

 

 

labels on each end stile. This section is

 

 

 

 

 

 

 

 

always the 1st section from the bottom of

 

 

 

 

 

 

 

 

the door.

 

 

 

 

Lock Section

 

 

 

 

 

 

 

 

 

The lock section can be identified by a

#1

 

 

 

 

 

 

 

#2 end hinge. This section is always the

 

 

 

 

 

 

 

 

2nd section from the bottom of the door.

 

 

 

Bottom Bracket

 

 

 

 

 

 

 

 

The intermediate section can be

 

 

 

warning Labels

 

 

 

 

 

 

 

 

 

 

identified by a #3 end hinge. Sections will

 

 

 

 

 

 

 

 

have a warning label attached to either the

 

 

 

Bottom Section

 

 

left or the right end stile of the section.

 

astragal

 

 

 

 

 

 

 

 

This section is always the 3rd section from

 

 

 

 

 

 

 

 

the bottom of the door.

 

 

 

SECTION side view

 

 

The intermediate II section can be

 

 

 

 

 

 

1 19/32”

 

identified by a #4 end hinge. This section if

7/8”

 

1 1/8”

1 3/8”

 

 

always the 4th section from the bottom of

 

 

 

 

 

 

 

 

 

 

the door on five section doors only.

 

 

 

 

 

 

 

 

The top section can be identified with

 

 

 

 

 

 

 

 

no pre-installed end or center hinges on

 

 

 

 

 

 

#4 end

 

the section and the warning label attached

#1 end

 

#2 end

 

#3 end

 

in the upper middle of the section.

hinge

 

hinge

 

hinge

hinge

BOT.

LOCK

INT.

INT II

TOP

 

 

 

(USED ONLY

 

 

 

 

ON FIVE

 

BOTTOM

 

 

SECTIONS)

 

 

 

 

 

BRACKET

 

 

 

 

typical hinge stamping location

ASTRAGAL

 

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSecurely attach a Failure toSuitable mounting pad to structurally Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Trolley Type Garage DoorSection of the DOOR, Along ProperlyImportant the Dimension Between the Flagangles Must be Top SectionDoor Width Plus 3-3/8 86MM to Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedAdjusting Top Brackets Top bracket slide, out againstHorizontal track 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingCable Adjustment Cable must be tautSpiral, or thread, Cable drumWinding Springs Recommended Spring TurnsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Rear Support Raising door further can Result in door fallingKeep horizontal track Parallel and within 3/4Doors Check the door for levelCheck the counterbalance cables Rewind the springsTorqueMaster Plus Reset Technician Reset the SysyemInstructions Have a Trained Door SystemsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a Lowering while adjusting the springs Tools Needed Equally on double spring doorsNo spring winding on left hand side Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight Trolley Operator REPAIRS, can Result in SevereRail Perforated Angle OperatorCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

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