Wayne-Dalton 9600, 9400 Operator Bracket, Trolley Type Garage Door, Section of the DOOR, Along

Page 14

 

 

10

Operator Bracket

 

 

NOTE: Operator bracket must be mounted

Tools Needed:

Power Drill

and secured prior to installing top section.

IMPORTANT: WHEN CONNECTING A

 

7/16” Socket

TROLLEY TYPE GARAGE DOOR

Driver

OPENER TO THIS DOOR, A WAYNE-DALTON

 

OPENER/TROLLEY BRACKET MUST

Vice Clamps

BE SECURELY ATTACHED TO THE TOP

SECTION OF THE DOOR, ALONG

 

Phillips Head

WITH ANY U-BARS PROVIDED WITH

THE DOOR. THE INSTALLATION OF

Screwdriver

THE OPENER MUST BE ACCORDING TO

 

 

MANUFACTURER’S INSTRUCTIONS AND

 

FORCE SETTINGS MUST BE ADJUSTED

 

PROPERLY.

 

Locate the center of the top section and

 

place the operator bracket on top of the

 

section as illustrated. Align the center

 

of the bracket with the center line of the

 

top section. For retro fit applications, the

 

operator bracket must be aligned with an

 

existing operator and positioned on the top

 

section as illustrated.

 

Install (2) #12 x 1/2” phillips head screws

 

on the top flange of the operator bracket.

 

U-BAR INSTALLED: If a U-Bar is installed

 

on the top section, clamp the bottom

 

flange of the operator bracket to the U-Bar.

 

Make sure the bottom flange of the bracket

 

is held in place, flush against the U-Bar

 

before continuing.

 

NO U-BAR INSTALLED: If a U-Bar is not

 

installed on the top section, continue with

 

the steps below.

 

Secure the front of the operator bracket to

 

the section using (3) 1/4”-14 x 5/8” self

 

tapping screws. Next, using

 

(2) 1/4”-14 x 5/8” self tapping screws,

 

secure the bottom flange of the operator

 

bracket to the U-Bar (if installed) or section

 

rib. Remove vice clamps if placed on

 

operator bracket previously.

NOTE: If you have a 9100 door, use (2) 1/4”- 20 x 11/16” self drilling screws to secure the operator bracket instead of the

(2)1/4”- 14 x 5/8” self tapping screws when securing the operator bracket to U-Bar.

NOTE: When attaching an operator bracket to the top section with a U-Bar installed, apply additional pressure to thread the fasteners into the U-Bar.

14

center

 

top

Operator

flange

line

front

 

Bracket

 

 

bottom

flange U-bar

 

 

 

 

Top section

 

 

Top

With or

 

 

 

 

section

without U-bar

 

 

 

 

 

 

 

 

 

Operator Bracket

U

ar

-

 

b

 

(2) #12 x 1/2”

 

 

 

bottom

 

 

 

 

flange

 

Phillips head

 

 

 

 

 

 

 

 

top

screws

Vice clamp

 

 

 

flange

 

NOTE: not required for j-struts.

Top flange installation

installation with u-bar

 

Operator

(2) 1/4”- 14 x 5/8”

front

bracket

self tapping screws

 

 

 

 

 

Operator

 

 

 

 

 

bracket

 

U ar

 

 

 

 

 

-

 

 

 

 

 

b

 

 

 

 

(4) 1/4”- 14 x 5/8”

 

(2) 1/4”- 20 x

 

 

 

 

11/16” self

 

ar

 

self tapping

 

tapping screws

U

bottom

 

 

-

 

screws

 

 

 

b

flange

 

 

 

 

installation with u-bar

installation with u-bar

 

 

(5) 1/4”- 14 x 5/8”

 

 

 

Self tapping

 

 

 

screws

 

 

 

 

 

 

Operator

 

 

 

 

bracket

 

 

 

front of

 

 

 

operator

bottom

 

 

bracket

flange

 

 

 

 

 

 

installation without u-bar

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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