Wayne-Dalton 9400, 9100 Trolley Operator, REPAIRS, can Result in Severe, Rail Perforated Angle

Page 36

Trolley Operator

 

 

Tools Needed:

WARNING

 

 

 

OPERATOR MUST BE TESTED

AT TIME OF INSTALLATION

AND MONTHLY THEREAFTER

AS DESCRIBED IN YOUR

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL, TO

ENSURE THAT DOOR SAFETY

FEATURES FUNCTION. FAILURE

TO TEST OR MAKE ANY

NECESSARY ADJUSTMENTS OR

REPAIRS, CAN RESULT IN SEVERE

OR FATAL INJURY.

1.Install operator rail 1/2” to 1-1/2” (13 - 38 mm) above high arc of top section of the door.

2.Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained between trolley rail and top section when door is fully open (trolley rail will slope down towards rear).

3.Attach door arm to operator bracket.

4.Attach operator rail to suitable mounting surface, 2 x 6 lumber minimum.

5.Attach operator to ceiling using perforated angle.

IMPORTANT: Angles must be securely attached to sound framing member(s).

OPERATOR RAIL

SUITABLE MOUNTING

SURFACE 2 X 6

LUMBER MINIMUM

DOOR ARM TO

OPERATOR BRACKET

HEADER

OPERATOR

rail

perforated

angle

OPERATOR

Operator Hairpin

Bracket Cotter

Operator Bracket tabs

Door

Arm

5/16” x 1-1/4”

Clevis pin

Top view

Operator

Hairpin Cotter

bracket tabs

(Outside of

 

operator

Door arm

bracket tab)

 

FRAMING MEMBERS

PERFORATED ANGLE

36

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 36
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSecurely attach a Failure toSuitable mounting pad to structurally Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalOperator Bracket Trolley Type Garage DoorSection of the DOOR, Along ProperlyImportant the Dimension Between the Flagangles Must be Top SectionDoor Width Plus 3-3/8 86MM to Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedAdjusting Top Brackets Top bracket slide, out againstHorizontal track 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingCable Adjustment Cable must be tautSpiral, or thread, Cable drumWinding Springs Recommended Spring TurnsDrum Wrap Installation Raising door further canResult in door falling Cause severe or fatal injury Rear Support Raising door further can Result in door fallingKeep horizontal track Parallel and within 3/4Doors Check the door for levelCheck the counterbalance cables Rewind the springsTorqueMaster Plus Reset Technician Reset the SysyemInstructions Have a Trained Door SystemsTorqueMaster Plus Reset Instructions Total Weight of the DoorTo Avoid Possible INJURY, have a Lowering while adjusting the springs Tools Needed Equally on double spring doorsNo spring winding on left hand side Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Trolley Installation for Standard Lift Determine the Wayne-DaltonTrack radius being used Trolley Installation for Low Headroom Above high arcTrack Vertical From Center line Step Header Straight Trolley Operator REPAIRS, can Result in SevereRail Perforated Angle OperatorCleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.