Wayne-Dalton 9400, 9100, 9600 TorqueMaster Plus Reset Instructions, Total Weight of the Door

Page 30

 

TorqueMaster® Plus Reset

 

 

 

 

Instructions Continued...

 

 

 

Tools Needed:

4. Now is a good time to remove vehicles

 

 

 

 

or items from garage to provide clear

 

 

 

 

access to end brackets.

 

 

 

 

5. Flip the ratchet pawl knob on both

 

 

 

 

end brackets to the upper position (see

 

 

 

 

illustration).

 

 

 

 

6. Raise door 2”-3” and then lower

 

 

place vice clamps

 

 

 

BELOW BOTTOM SECTION

 

door. Repeat process until anti-drop

 

 

on both vertical track

 

device resets (see disengaged system

 

 

 

 

illustration on previous page).

 

 

 

 

IMPORTANT: BE PREPARED TO SUPPORT

 

 

 

 

THE TOTAL WEIGHT OF THE DOOR.

 

 

 

 

7. Cautiously remove the vice clamps

 

 

 

 

from the vertical tracks. With assistance,

Lower Position

 

UPPER Position

 

lower the door.

 

 

 

 

8. Check for spring tension. Starting on

 

 

 

 

the right hand side, place a ratchet and

 

 

 

 

5/8” socket on the TorqueMaster® Plus

 

 

 

 

winding shaft (see illustration). Ensure

 

 

 

 

ratchet is set so that it will tighten

 

 

 

 

counter clockwise on the right hand side,

 

 

 

 

and clockwise on the left hand side (if

 

 

 

 

applicable). If tension is present, remove

 

 

 

 

the ratchet and check the left hand side

 

 

 

 

(if applicable). If spring(s) have tension,

 

 

 

 

proceed to Balancing Door; if no spring

 

 

 

 

tension is present, contact a qualified

 

 

 

 

door systems technician to replace the

 

 

 

 

spring(s).

 

 

 

 

WARNING

Pawl Knob in Lower

 

Pawl knob in UPPER

 

 

 

 

 

TO AVOID POSSIBLE INJURY, HAVE A

Position

 

Position

 

 

 

 

 

TRAINED DOOR SYSTEM TECHNICIAN

 

 

 

 

MAKE ADJUSTMENTS/REPAIRS TO

 

 

 

 

CABLES, SPRING ASSEMBLIES AND

 

 

 

 

OTHER HARDWARE.

 

 

 

 

BALANCING DOOR

 

 

 

 

Lift door and check its balance. Adjust

 

End Bracket

Ratchet

 

spring(s), if door lifts by itself (hard to pull

 

 

 

down) or if door is difficult to lift (easy to

 

 

with 5/8”

 

pull down). Anytime spring adjustments

 

 

Socket

 

 

 

 

 

are made, ratchet pawl knob must be in

 

 

 

 

the upper position (see illustration).

 

 

 

 

An unbalanced door such as this can

 

 

 

 

cause idrive® or TorqueMaster® Plus

 

 

 

 

operation problems. To adjust spring(s),

PAWL

 

 

 

only add or remove a maximum of 3/10

 

 

 

 

 

 

 

of a turn (three teeth of ratchet wheel) at

 

3” Extension

 

a time. Both sides need to be adjusted

 

 

 

 

 

30

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 30
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsDrum Wrap Installation Raising door further canResult in door falling Cause severe or fatal injury Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTorqueMaster Plus Reset Instructions Total Weight of the DoorTo Avoid Possible INJURY, have a No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Trolley Installation for Standard Lift Determine the Wayne-DaltonTrack radius being used Trolley Installation for Low Headroom Above high arcTrack Vertical From Center line Step Header Straight Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.