Wayne-Dalton 9600, 9400, 9100 installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Removing an Existing Door

5

Installation

7-28

TorqueMaster® Plus Reset Instructions

29-31

Side Lock

32

Pull Rope

32

Step Plate

33

Trolley Installation for Standard Lift

34

Trolley Installation for Low Headroom

35

Trolley Operator

36

Maintenance

37

Cleaning

37

Painting Instructions

37-38

Warranty

39

Dealer Locator Information

40

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

2

WARNING

To avoid possible injury, Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a TRAINED door SYSTEMS TECHNICIAN do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’- 0” wide and wider should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed

by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and/or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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