Wayne-Dalton 9100, 9400, 9600 Trolley Installation for Standard Lift, Determine the Wayne-Dalton

Page 34

Trolley Installation for

Standard Lift

Measure the curved ends of the horizontal track to determine if you have a 12” or 15” radius horizontal track, as shown in FIG. 2.1. Determine center line of door. Mark vertical line at this point, on the header wall. Raise the door slightly until the top section reaches the highest point of travel (high arc). Using a level, mark this high arc point of travel on the header wall, intersecting the vertical center line, as shown in FIG.

2.2through 2.3. Hold the wall bracket’s bottom edge to the appropriate 1/2” - 1” (room permitting) above of the high arc line and centered on the vertical line, as shown in FIG.

2.3.Spot the wall brackets mounting holes on the header wall and then refer to your garage door operator manual for pre-drilling and securing the wall bracket to header.

Using the operator hook-up charts, refer to referenced illustrations in FIG. 2.4 through FIG. 2.5 for correct arm hook- up from trolley to operator bracket.

NOTE: Refer to your operator manual for specific details on how to assembly the curved and straight arm, as shown in FIG. 2.4 through FIG. 2.5.

NOTE: Depending on your setup, you may or may not have to cut straight arm to accomplish trolley settings, as shown in FIG. 2.4 through FIG. 2.5.

Determine the Wayne-Dalton

Level

track radius being used:

 

HIGH ARC

 

 

 

 

Horizontal

 

 

 

 

track

 

 

 

 

 

12” or 15”

 

TOP

 

 

 

 

 

 

 

SECTION

FIG. 2.1

 

FIG. 2.2

 

 

 

Typical 1/2” - 1” above high arc

 

 

HIGH ARC

TorqueMaster®

 

 

Counterbalance

 

 

line

 

 

 

Straight

 

 

 

 

 

 

 

 

arm

 

 

 

Curved

 

 

Vertical

arm

Cut Straight

 

 

From

center line

 

arm to

step 12

 

Header

 

accomplish

 

 

 

trolley

 

 

 

 

 

 

 

 

setting

FIG. 2.3

 

FIG. 2.4

 

 

CURVED

 

 

 

 

arm

 

 

 

 

Straight

 

 

 

 

arm

 

 

 

 

Cut Straight arm

 

 

to accomplish

 

 

trolley setting

 

 

FIG. 2.5

 

 

Operator hook-up chart Standard lift For 12” radius

Operator models

Type of arm Being used

Ref. Illustrations

 

above

 

 

 

 

Quantum/classic

Curved / Straight

 

Fig. 2.5

Linear

 

Straight / Curved

 

Fig. 2.4

Liftmaster

 

Curved / Straight

 

Fig. 2.5

(sears)

 

 

 

 

 

 

Genie

 

Curved / Straight

 

Fig. 2.5

Operator hook-up chart Standard lift For 15” radius

Operator models

Type of arm Being used

Ref. Illustrations

 

above

 

 

 

 

Quantum/classic

Curved / Straight

 

Fig. 2.5

Linear

 

Straight / Curved

 

Fig. 2.4

Liftmaster

 

Curved / Straight

 

Fig. 2.5

(sears)

 

 

 

 

 

 

Genie

 

Curved / Straight

 

Fig. 2.5

34

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 34
Contents 9100, 9400 and 9600 Series Portland Source PlantTable of Contents Package Contents Door Section Identification Tools Required Removing An Existing DoorSuitable mounting pad to structurally Securely attach aFailure to Sound framing could cause springs toInstallation Cutting Vertical Track Installing Q.I. Jamb BracketsAttaching Fully Adjustable Flagangle to Vertical TrackCounterbalance Drums Bottom SectionVertical Track Stacking Sections Top Brackets Bar Bar AsymmetricalSection of the DOOR, Along Operator BracketTrolley Type Garage Door ProperlyDoor Width Plus 3-3/8 86MM to Important the Dimension Between the Flagangles Must beTop Section Door OperationAttaching Horizontal Track to Fully Adjustable Flagangle SECURED­ AT REAR, AS OutlinedHorizontal track Adjusting Top BracketsTop bracket slide, out against 2 1/4- 20 flange hex nuts toTorqueMaster Spring Tube Center Bracket BushingDrum Wraps Garage Looking OUTCable Drums End Brackets Assembly Securing Center BracketSecuring Door For Spring WindingSpiral, or thread, Cable AdjustmentCable must be taut Cable drumWinding Springs Recommended Spring TurnsRaising door further can Drum Wrap InstallationResult in door falling Cause severe or fatal injury Keep horizontal track Rear SupportRaising door further can Result in door falling Parallel and within 3/4Check the counterbalance cables DoorsCheck the door for level Rewind the springsInstructions TorqueMaster Plus ResetTechnician Reset the Sysyem Have a Trained Door SystemsTotal Weight of the Door TorqueMaster Plus Reset InstructionsTo Avoid Possible INJURY, have a No spring winding on left hand side Lowering while adjusting the springsTools Needed Equally on double spring doors Clamp a pair of vice clamps onSide Lock Pull RopeStep Plate Determine the Wayne-Dalton Trolley Installation for Standard LiftTrack radius being used Above high arc Trolley Installation for Low HeadroomTrack Vertical From Center line Step Header Straight Rail Perforated Angle Trolley OperatorREPAIRS, can Result in Severe OperatorAcrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.