Wayne-Dalton 9400 Rear Support, Raising door further can Result in door falling, TOP Section

Page 27

24

 

 

DOOR IN THE

 

Rear Support

 

UP POSITION

 

 

 

Tools Needed:

Raise the door until the top section

 

 

Ratchet Wrench

and half of the next section are in a

 

 

horizontal position. Do not raise door

 

 

 

 

 

1/2” Socket

any further since rear of horizontal track

 

 

1/2” Wrench

is not yet supported.

 

 

WARNING

 

 

(2) Vice Clamps

 

 

Tape Measure

Raising door further can

 

 

result in door falling and

 

 

Level

 

 

cause severe or fatal injury.

 

 

Hammer

Clamp a pair of vice clamps on the

 

 

vertical tracks just above the second

 

vice

 

 

Step Ladder

roller on one side, just below the second

 

clamps

 

roller on the other side. This will prevent

 

 

 

the door from raising or lowering while

 

 

 

installing the rear support.

 

 

 

Using perforated angle, 5/16” x 1-5/8”

 

 

 

hex head lag screws and 5/16” bolts

 

vertical

 

with nuts (may not be supplied),

 

 

fabricate rear support for horizontal

 

TRACK

 

tracks. Attach horizontal tracks to

 

 

 

the rear supports with 5/16”-18 x

 

 

 

1-1/4” hex bolts and nuts (may not be

 

 

 

supplied). Horizontal tracks must be

 

 

 

level and parallel within 3/4” maximum

 

 

 

of door edge.

 

 

 

WARNING

3/4”

3/4”

 

Keep horizontal track

 

Door Edges

 

parallel and within 3/4”

 

 

 

Horizontal Tracks

 

maximum of door edge,

 

 

 

 

 

otherwise door could fall,

 

 

 

resulting in severe injury

 

 

 

or death.

 

 

 

IMPORTANT: DO NOT SUPPORT THE

 

 

 

WEIGHT OF THE DOOR ON ANY PART OF

 

 

 

THE HORIZONTAL TRACK HANGER THAT

 

 

 

CANTILEVERS 4” OR MORE BEYOND A

 

 

 

SOUND FRAMING MEMBER.

 

 

 

NOTE: If rear supports are to be

 

 

 

installed over drywall, use 5/16” x 2”

 

 

 

hex head lag screws.

 

 

 

NOTE: If an idrive® opener is installed,

 

TOP SECTION

 

position horizontal tracks one hole

 

 

 

above level when securing it to rear

 

 

 

supports.

 

 

 

NOTE: 26” angle must be attached

 

 

 

to sound framing members and nails

 

 

 

should not be used.

 

 

 

Permanently attach the weather

 

 

 

seal to both door jambs and header.

 

 

 

(Temporarily attached in PREPARING

 

 

 

THE OPENING on page 6.) Avoid pushing

 

 

 

weather seal too tightly against face of

 

 

 

door.

 

 

 

Now, lift door and check it’s balance.

 

 

 

Adjust, if door lifts by itself (hard to pull

 

 

 

down) or if door is difficult to lift (easy to

 

 

 

pull down). Anytime spring adjustments

 

 

 

are made, ratchet pawl knob must be

 

Horizontal

 

in the upper position to add/remove

 

 

required number of spring turns. To

 

Tracks

 

adjust springs, only add or remove a

 

 

 

maximum of 3/10 of a turn (three teeth

 

 

 

 

 

27

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 26 Page 28
Image 27
Page 26 Page 28
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredSound framing could cause springs to Securely attach aFailure to Suitable mounting pad to structurallyCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarProperly Operator BracketTrolley Type Garage Door Section of the DOOR, AlongDoor Operation Important the Dimension Between the Flagangles Must beTop Section Door Width Plus 3-3/8 86MM toSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable Flagangle2 1/4- 20 flange hex nuts to Adjusting Top BracketsTop bracket slide, out against Horizontal trackCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable drum Cable AdjustmentCable must be taut Spiral, or thread,Recommended Spring Turns Winding SpringsDrum Wrap Installation Raising door further canResult in door falling Cause severe or fatal injury Parallel and within 3/4 Rear SupportRaising door further can Result in door falling Keep horizontal trackRewind the springs DoorsCheck the door for level Check the counterbalance cablesHave a Trained Door Systems TorqueMaster Plus ResetTechnician Reset the Sysyem InstructionsTorqueMaster Plus Reset Instructions Total Weight of the DoorTo Avoid Possible INJURY, have a Clamp a pair of vice clamps on Lowering while adjusting the springsTools Needed Equally on double spring doors No spring winding on left hand sidePull Rope Side LockStep Plate Trolley Installation for Standard Lift Determine the Wayne-DaltonTrack radius being used Trolley Installation for Low Headroom Above high arcTrack Vertical From Center line Step Header Straight Operator Trolley OperatorREPAIRS, can Result in Severe Rail Perforated AnglePainting CleaningGlass Cleaning Instructions Acrylic Cleaning InstructionsPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
Related manuals
Manual 8 pages 50.32 Kb Manual 10 pages 39.36 Kb Manual 8 pages 41.15 Kb Manual 40 pages 4.99 Kb Manual 36 pages 11.38 Kb Manual 2 pages 9.98 Kb Manual 9 pages 37.96 Kb Manual 48 pages 56.14 Kb

9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
Top Page Image Contents