Wayne-Dalton 9600, 9400, 9100 Trolley Installation for Low Headroom, Above high arc

Page 35

Trolley Installation for

Low Headroom

Determine center line of door. Mark vertical line at this point, on the header wall. Raise the door slightly until the top section reaches the highest point of travel (high arc). Using a level, mark this high arc point of travel on the header wall, intersecting the vertical center line, as shown in FIG.

3.1through 3.2. Hold the wall bracket’s bottom edge to the appropriate 1/2” - 1” (room permitting) above of the high arc line and centered on the vertical line, as shown in FIG.

3.2.Spot the wall brackets mounting holes on the header wall and then refer to your garage door operator manual for pre-drilling and securing the wall bracket to header.

Using the operator hook-up charts, refer to referenced illustrations in FIG. 3.3 through FIG. 3.4 for correct arm hook- up from trolley to operator bracket.

NOTE: Refer to your operator manual for specific details on how to assembly the curved and straight arm, as shown in FIG. 3.3 through FIG. 3.4.

NOTE: Depending on your setup, you may or may not have to cut straight arm to accomplish trolley settings, as shown in FIG. 3.3 through FIG. 3.4.

Level

 

Typical 1/2” - 1”

 

HIGH ARC

 

 

 

 

above high arc

Torquemaster®

 

 

HIGH ARC

Counterbalance

 

 

 

TOP

Low

line

 

 

 

SECTION

 

 

headroom

 

 

 

track

 

 

 

 

 

Vertical

 

 

From

center line

 

 

step 12

Header

 

 

 

FIG. 3.1

 

FIG. 3.2

 

Straight

CURVED

 

arm

 

arm

 

 

 

 

 

Cut Straight

 

 

 

arm to

 

 

 

accomplish

 

 

 

trolley

 

 

 

setting

FIG. 3.3

 

FIG. 3.4

Operator hook-up chart for Low headroom

 

 

Type of arm Being used

 

Operator

 

 

 

 

 

PREFERRED

Ref.

Optional

 

Ref. Illustrations

models

 

Illustrations

 

 

hookup

hookup

 

above

 

above

 

 

 

 

 

 

 

 

 

 

 

 

Quantum/

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

classic

Straight

 

 

 

 

 

 

 

 

 

 

 

Linear

Straight

Fig. 3.3

N/A

 

N/a

 

 

 

 

 

 

Liftmaster

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

(sears)

Straight

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

Straight

 

 

 

 

 

 

 

 

 

 

 

 

optional INSTALLATION

35

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Page 34 Page 36
Contents Portland Source Plant 9100, 9400 and 9600 SeriesTable of Contents Package Contents Door Section Identification Removing An Existing Door Tools RequiredSound framing could cause springs to Securely attach aFailure to Suitable mounting pad to structurallyCutting Vertical Track Installing Q.I. Jamb Brackets InstallationFlagangle to Vertical Track Attaching Fully AdjustableBottom Section Counterbalance DrumsVertical Track Stacking Sections Top Brackets Bar Asymmetrical BarProperly Operator BracketTrolley Type Garage Door Section of the DOOR, AlongDoor Operation Important the Dimension Between the Flagangles Must beTop Section Door Width Plus 3-3/8 86MM toSECURED­ AT REAR, AS Outlined Attaching Horizontal Track to Fully Adjustable Flagangle2 1/4- 20 flange hex nuts to Adjusting Top BracketsTop bracket slide, out against Horizontal trackCenter Bracket Bushing TorqueMaster Spring TubeGarage Looking OUT Drum WrapsCable Drums End Brackets Securing Center Bracket AssemblyFor Spring Winding Securing DoorCable drum Cable AdjustmentCable must be taut Spiral, or thread,Recommended Spring Turns Winding SpringsResult in door falling Cause severe or fatal injury Drum Wrap InstallationRaising door further can Parallel and within 3/4 Rear SupportRaising door further can Result in door falling Keep horizontal trackRewind the springs DoorsCheck the door for level Check the counterbalance cablesHave a Trained Door Systems TorqueMaster Plus ResetTechnician Reset the Sysyem InstructionsTo Avoid Possible INJURY, have a TorqueMaster Plus Reset InstructionsTotal Weight of the Door Clamp a pair of vice clamps on Lowering while adjusting the springsTools Needed Equally on double spring doors No spring winding on left hand sidePull Rope Side LockStep Plate Track radius being used Trolley Installation for Standard LiftDetermine the Wayne-Dalton Track Vertical From Center line Step Header Straight Trolley Installation for Low HeadroomAbove high arc Operator Trolley OperatorREPAIRS, can Result in Severe Rail Perforated AnglePainting CleaningGlass Cleaning Instructions Acrylic Cleaning InstructionsPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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