Baxi Potterton G.C.No 47 393 22, G.C.No 47 393 23, G.C.No 47 393 21 manual 0086

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Natural Gas

Potterton Promax Combi 24 HE Plus A

G.C.No 47 393 21

Potterton Promax Combi 28 HE Plus A

G.C.No 47 393 22

Potterton Promax Combi 33 HE Plus A

G.C.No 47 393 23

The Benchmark Scheme

Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference.

Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme. Visit www.centralheating.co.uk for more information.

© Baxi Heating UK Ltd 2011 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any nature (including in any database), in each case whether electronic, mechanical, recording or otherwise, without the prior written permission of the copyright owner, except for permitted fair dealing under Copyrights, Designs and Patents Act 1988.

Applications for the copyright owner’s permission to reproduce or make other use of any part of this publication should be made, giving details of the proposed use, to the following address:

The Company Secretary, Baxi Heating UK Limited,

Brooks House, Coventry Road, Warwick. CV34 4LL

Full acknowledgement of author and source must be given.

WARNING: Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosecution and civil claims for damages.

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Building Regulations and the Benchmark Commissioning Checklist

Building Regulations (England & Wales) require notification of the installation of a heating appliance to the relevant Local Authority Building Control Department. From 1 April 2005 this can be achieved via a Competent Persons Self Certification Scheme as an option to notifying the Local Authority directly. Similar arrangements will follow for Scotland and will apply in Northern Ireland from 1 January 2006.

The Health & Safety Executive operates the ‘Gas Safe Register’, a self-certification scheme for gas heating appliances.

These arrangements represent a change from the situation whereby compliance with Building Regulations was accepted as being demonstrated by completion of the Benchmark Logbook (which was then left on site with the customer).

With the introduction of Self Certification Schemes, the Benchmark Logbook is being withdrawn. However, a similar document in the form of a commissioning checklist and service interval record is incorporated at the back of these instructions.

This company is a member of the Benchmark initiative and fully supports the aims of the programme. Its aim is to improve the standards of installation and commissioning of central heating systems in the UK and to encourage the regular servicing of all central heating systems to ensure safety and efficiency.

Building Regulations require that installations should comply with manufacturer's instructions. It is therefore important that the commissioning checklist is completed by the installer. The relevant section of Building Regulations only relates to dwellings. Therefore the checklist only applies if the appliance is being installed in a dwelling or some related structure.

The flowchart opposite gives guidance for installers on the process necessary to ensure compliance with Building Regulations.

ISO 9001

FM 00866

2© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Preparation Safe Manual HandlingGeneral TechniqueContents Description Contents of PackIntroduction General Layout LayoutPump Protection Frost Protection ModeAppliance Operation Technical Data Promax Combi 24, 28Tap Rail Dimensions and FixingsOrientation 32.5 mm Condensate Drain 65 mmCentral Heating Circuit System DetailsInformation BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Each fitting to aid assemblyFlue Options Horizontal Flues120mm Min Vertical FluesTwin & Vertical Flue Systems ApartTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Flue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig Example 28/33Determining Permissible Lengths 5121368General Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning Commissioning the BoilerPressure Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing Case Front Panel Facia Panel Securing ScrewsViewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Gasket Extension Piece Burner FigInsulation Fig DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Flue Adaptor Test Point Plug Analyser Probe Setting the Gas ValveSetting the Gas Valve CO2 check ThrottleIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302Error Codes Fault FindingInitial Fault Finding Checks Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsTurn Domestic Hot Water Turn selector switch toError 133 flashing Go to section ‘I’ Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterGas at burner Check wiring Viewing WindowReplace sensor or PCB E28 Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL
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