Baxi Potterton G.C.No 47 393 21 manual Inner Flue Support Bracket, 25mm Extension Cut End

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10.0 Installation

Inner Flue Support Bracket

Fig. 50

10.6Fitting the Flue (Cont)

6.The inner flue duct support bracket may be in the waste portion of the flue. In this case retrieve the bracket before discarding the waste.

7.Take the inner flue support bracket (if not already fitted) and engage it over the flue duct. This will centralise the flue and air ducts, and ease assembly (Fig. 50).

Apply Lubricant for ease of assembly.

Ensure Flue is fully engaged into Flue Elbow

Slots at bottom

Fig. 52

8.Insert the flue through the hole in the wall. Fit the elbow to the boiler adaptor, ensuring that it is pushed fully in.

9.Draw the flue back through the wall and engage it in the elbow. It may be necessary to use soap solution or similar to ease assembly of the elbow adaptor and flue (Fig. 51).

10.Ensure that the terminal is positioned with the slots to the bottom (Fig. 52).

IMPORTANT: It is essential that the flue terminal is fitted as shown to ensure correct boiler operation and prevent water entering the flue.

11.Make good between the wall and air duct outside the building.

12.Fit the flue trim if required, and if necessary fit a terminal guard (see Section 8.8 & 8.9).

CONCENTRIC VERTICAL FLUE

Fig. 51

25mm

Extension

Fig. 53

Cut End

Tape

 

Adaptor

Apply Lubricant for ease of assembly.

Ensure Extension is fully engaged into Boiler Adaptor

13.Once the length of the vertical concentric extension has been determined mark and carefully cut off the excess material. The cut end MUST be square and free of burrs to ensure correct insertion into the boiler adaptor.

14.Measure 25mm from the end of the flue extension and apply a length of tape around the outer duct (Fig. 53).

15.Engage the extension into the adaptor up to this position (Fig. 54). Once the installation of the flue is complete and all support brackets are securely in place remove the tape.

Fig. 54

© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Technique Safe Manual HandlingGeneral PreparationContents Introduction Contents of PackDescription Layout General LayoutAppliance Operation Frost Protection ModePump Protection Promax Combi 24, 28 Technical Data32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation Tap RailBypass System DetailsInformation Central Heating CircuitExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Electrical Supply Site RequirementVentilation of Compartments Gas SupplyCondensate Drain Flue terminal guard FlueHorizontal Flues Each fitting to aid assemblyFlue Options Horizontal Flue SystemsApart Vertical FluesTwin & Vertical Flue Systems 120mm MinKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor 5121368 28/33Determining Permissible Lengths Example30mm General Fitting NotesExtension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill through After considering the site requirements Installation Unpacking & Initial Preparation FlushingTighten all the connections Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Condensate Drain see sectionEnsure Elbow is fully Engaged into Boiler Fitting The FlueWall Thickness Waste Flue Elbow25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable Clamp Commissioning the Boiler CommissioningPressure Completion CompletionCase Front Panel Facia Panel Case Front Panel Facia Panel Securing Screws Servicing13 .1 Annual Servicing Annual Servicing InspectionBurner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigInsulation Fig Burner FigBurner Gasket Extension Piece Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Throttle Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram302 Short Parts ListShort Parts List 306Initial Fault Finding Checks Fault FindingError Codes Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsOpen DHW tap fully Turn selector switch toError 133 flashing Go to section ‘I’ Turn Domestic Hot WaterReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL