Baxi Potterton G.C.No 47 393 21 Gas Valve Fig, Expansion Vessel Fig, Throttle Adjustment Screw

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Venturi Inlet

Pipe

Gas Valve

Sensing Pipe

Power Lead

Earth Lead

Gas Feed

 

Elbow

Fig. 99

Throttle

Adjustment Screw

14.0Changing Components

14.24Gas Valve (Fig. 99)

IMPORTANT: After replacing the valve the CO2 must be checked and adjusted as detailed in Section 15.0 Setting the Gas Valve. Only change the valve if a suitable calibrated combustion analyser is available, operated by a competent person - see section 13.1.

1.Turn the gas cock off and undo the nut on the gas feed elbow under the boiler.

2.Remove the screws securing the gas valve to the boiler bottom panel.

3.Pull off the power lead, earth lead and sensing pipe.

4.Undo the nut on the gas pipe at the gas/air inlet and the gas valve. Remove the pipe, taking care not to lose the sealing washers. Remove the valve.

5.Remove the outlet adaptor and inlet pipe and transfer them to the new valve. Examine the ‘O’ ring seals, replace if necessary.

6.Reassemble in reverse order., ensuring that all seals are in place and the injector is fitted.

NOTE: To assist the boiler to light prior to final setting, use a suitable hexagon key to wind out the throttle adjustment screw until it is flush with the valve body, then turn the screw 4 full turns clockwise (Fig. 100). If the boiler will not light, or the correct CO2 cannot be achieved contact the ‘heateam’ technical helpline.

Fig. 100

Retaining Bracket

Expansion Vessel

Lock Nut

Boiler Chassis

Fig. 101

14.25Expansion Vessel (Fig. 101)

1.Drain the boiler primary circuit and undo the nut on the vessel connection pipe.

2.Remove the screw retaining the air inlet pipe, and swing the pipe to one side.

3.Undo and remove the locknut securing the vessel spigot to the boiler lower panel.

4.Remove the bracket and vessel from the boiler.

5.Locate the retaining bracket on the upper flange of the new vessel and fit to the boiler.

6.Examine the sealing washer, replacing if necessary, and reassemble in reverse order.

46© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Introduction Contents of PackDescription General Layout LayoutAppliance Operation Frost Protection ModePump Protection Technical Data Promax Combi 24, 28Tap Rail Dimensions and FixingsOrientation 32.5 mm Condensate Drain 65 mmCentral Heating Circuit System DetailsInformation BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Each fitting to aid assemblyFlue Options Horizontal Flues120mm Min Vertical FluesTwin & Vertical Flue Systems ApartKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor Example 28/33Determining Permissible Lengths 5121368General Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into Boiler25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable Clamp Commissioning Commissioning the BoilerPressure Completion CompletionCase Front Panel Facia Panel Annual Servicing Inspection Servicing13 .1 Annual Servicing Case Front Panel Facia Panel Securing ScrewsBurner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigBurner Gasket Extension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Flue Adaptor Test Point Plug Analyser Probe Setting the Gas ValveSetting the Gas Valve CO2 check ThrottleIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302Initial Fault Finding Checks Fault FindingError Codes Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsTurn Domestic Hot Water Turn selector switch toError 133 flashing Go to section ‘I’ Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterGas at burner Check wiring Viewing WindowReplace sensor or PCB E28 Replace gas valveReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL

G.C.No 47 393 22, G.C.No 47 393 23, G.C.No 47 393 21 specifications

The Baxi Potterton range, specifically the models identified by G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22, represents a robust selection of domestic heating solutions that cater to diverse consumer needs. Known for their reliability and efficiency, these boilers are designed with advanced technologies that ensure consistent performance and high levels of user satisfaction.

One of the primary features of these models is their compact design, allowing for flexibility in installation within various home environments. Whether placed in a kitchen, utility room, or cupboard, the space-saving configurations make them ideal for homeowners with limited installation areas.

These boilers utilize a high-efficiency heat exchanger that maximizes heating output while minimizing fuel consumption. This not only results in lower energy bills for consumers but also contributes positively towards reducing carbon footprints. The G.C. No 47 393 21, 47 393 22, and 47 393 23 models are known for their impressive Seasonal Efficiency Ratings, indicating superior energy efficiency, which is vital for compliance with modern building regulations.

In terms of technology, these models feature user-friendly digital displays that provide real-time information on system performance, making it easier for users to monitor and manage their home's heating needs. Additionally, some models come equipped with advanced control systems that allow homeowners to adjust settings remotely via smartphone applications, further enhancing convenience.

Safety is paramount in the design of Baxi Potterton boilers. Each unit is equipped with multiple safety features including built-in frost protection, pressure relief valves, and gas leak detection systems. This commitment to safety ensures peace of mind for users, knowing that their heating system is designed to operate securely.

Another significant characteristic of these models is their compatibility with renewable energy sources. They can work in conjunction with solar thermal systems and can be integrated into larger renewable setups, promoting sustainability in home heating.

In summary, the Baxi Potterton G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22 models are a testament to modern engineering and design. With their emphasis on efficiency, safety, and convenience, they provide exceptional heating solutions for today's energy-conscious homeowners.
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