Baxi Potterton G.C.No 47 393 21, G.C.No 47 393 23 Pressure Gauge Figs, Hall Effect Sensor Fig

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Gauge Retaining

Bracket

Pressure Gauge

Fig. 90

Fig. 91

Pressure Gauge

Capillary

Hall Effect

Sensor

Hydraulic Inlet

Assembly

Fig. 92

‘O’ ring seal

Grub Screw

Pressure Relief Valve

Fig. 93

Discharge Pipe

14.0Changing Components

14.17Pressure Gauge (Figs. 90 & 91)

1.Drain the boiler primary circuit and undo the nut on the pressure gauge capillary.

2.Undo the screws securing the gauge retaining bracket.

3.Remove the bracket and gauge assembly. Depress the barbs on the side of the gauge and remove the retaining bracket.

4.Examine the sealing washer, replace if necessary.

5.Reassemble in reverse order.

14.18Hall Effect Sensor (Fig. 92)

1.Ease the sensor upwards off the hydraulic inlet manifold assembly.

2.Disconnect the electrical plug from the sensor.

3.Connect the plug to the new sensor. Carefully fit the new sensor to the hydraulic assembly, ensuring it is fully down.

14.19Pressure Relief Valve (Fig. 93)

1.Drain the boiler primary circuit.

2.Disconnect the discharge pipe from the valve. Using a suitable hexagon key undo the grub screw sufficiently to release the valve.

3.Note the orientation of the valve, rotate it and withdraw it from the manifold.

4.Fit the new valve and ‘O’ ring seal and set to the previously noted orientation. Reassemble in reverse order.

© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Technique Safe Manual HandlingGeneral PreparationContents Introduction Contents of PackDescription Layout General LayoutAppliance Operation Frost Protection ModePump Protection Promax Combi 24, 28 Technical Data32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation Tap RailBypass System DetailsInformation Central Heating CircuitExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Electrical Supply Site RequirementVentilation of Compartments Gas SupplyCondensate Drain Flue terminal guard FlueHorizontal Flues Each fitting to aid assemblyFlue Options Horizontal Flue SystemsApart Vertical FluesTwin & Vertical Flue Systems 120mm MinKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor 5121368 28/33Determining Permissible Lengths Example30mm General Fitting NotesExtension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill throughAfter considering the site requirements InstallationUnpacking & Initial Preparation FlushingTighten all the connections Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Condensate Drain see sectionEnsure Elbow is fully Engaged into Boiler Fitting The FlueWall Thickness Waste Flue Elbow25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable Clamp Commissioning the Boiler CommissioningPressure Completion CompletionCase Front Panel Facia Panel Case Front Panel Facia Panel Securing Screws Servicing13 .1 Annual Servicing Annual Servicing InspectionBurner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigInsulation Fig Burner FigBurner Gasket Extension Piece Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Throttle Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram302 Short Parts ListShort Parts List 306Initial Fault Finding Checks Fault FindingError Codes Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsOpen DHW tap fully Turn selector switch toError 133 flashing Go to section ‘I’ Turn Domestic Hot WaterReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL

G.C.No 47 393 22, G.C.No 47 393 23, G.C.No 47 393 21 specifications

The Baxi Potterton range, specifically the models identified by G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22, represents a robust selection of domestic heating solutions that cater to diverse consumer needs. Known for their reliability and efficiency, these boilers are designed with advanced technologies that ensure consistent performance and high levels of user satisfaction.

One of the primary features of these models is their compact design, allowing for flexibility in installation within various home environments. Whether placed in a kitchen, utility room, or cupboard, the space-saving configurations make them ideal for homeowners with limited installation areas.

These boilers utilize a high-efficiency heat exchanger that maximizes heating output while minimizing fuel consumption. This not only results in lower energy bills for consumers but also contributes positively towards reducing carbon footprints. The G.C. No 47 393 21, 47 393 22, and 47 393 23 models are known for their impressive Seasonal Efficiency Ratings, indicating superior energy efficiency, which is vital for compliance with modern building regulations.

In terms of technology, these models feature user-friendly digital displays that provide real-time information on system performance, making it easier for users to monitor and manage their home's heating needs. Additionally, some models come equipped with advanced control systems that allow homeowners to adjust settings remotely via smartphone applications, further enhancing convenience.

Safety is paramount in the design of Baxi Potterton boilers. Each unit is equipped with multiple safety features including built-in frost protection, pressure relief valves, and gas leak detection systems. This commitment to safety ensures peace of mind for users, knowing that their heating system is designed to operate securely.

Another significant characteristic of these models is their compatibility with renewable energy sources. They can work in conjunction with solar thermal systems and can be integrated into larger renewable setups, promoting sustainability in home heating.

In summary, the Baxi Potterton G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22 models are a testament to modern engineering and design. With their emphasis on efficiency, safety, and convenience, they provide exceptional heating solutions for today's energy-conscious homeowners.