Baxi Potterton G.C.No 47 393 23, G.C.No 47 393 21 Brooks House, Coventry Road, Warwick. CV34 4LL

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All descriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet. All goods are sold subject to our standard Conditions of Sale which are available on request.

POTTERTON

A Trading Division of Baxi Heating UK Ltd (3879156)

Brooks House, Coventry Road, Warwick. CV34 4LL

After Sales Service 0844 871 1560 Technical Enquiries 0844 871 1555 Website www.potterton.co.uk

e&oe

© Baxi Heating UK Ltd 2011

UK Comp No 5114444 - Iss 15 - 6/11

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Safe Manual Handling GeneralPreparation TechniqueContents Contents of Pack IntroductionDescription General Layout LayoutFrost Protection Mode Appliance OperationPump Protection Technical Data Promax Combi 24, 28Dimensions and Fixings OrientationTap Rail 32.5 mm Condensate Drain 65 mmSystem Details InformationCentral Heating Circuit BypassSystem Filling and Pressurising Fig Expansion Vessel Central Heating onlyPressure Relief Valve Fig Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationAt Least 1.5 7.2 Clearances Figs Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain Flue Flue terminal guardEach fitting to aid assembly Flue OptionsHorizontal Flue Systems Horizontal FluesVertical Flues Twin & Vertical Flue Systems120mm Min ApartFlue Accessories Key Accessory Size Code NoTelescopic Internal Flue Kit Twin Flue Duct Adaptor Twin Flue ConnectionAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit FigMetres Ring Adaptor 28/33 Determining Permissible LengthsExample 5121368General Fitting Notes 30mmElbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting The Boiler Fitting the Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness WasteFlue Elbow Ensure Elbow is fully Engaged into BoilerInner Flue Support Bracket 25mm Extension Cut EndEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable Clamp Commissioning Commissioning the BoilerPressure Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing Inspection Case Front Panel Facia Panel Securing Screws10 ±1 Burner Sensing ElectrodeViewing Window Changing Components Igniter FigSpark and Sensing Electrodes Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigBurner Gasket Extension Piece Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigThrottle Adjustment Screw Gas Valve FigExpansion Vessel Fig Setting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe ThrottleIllustrated Wiring Diagram ElectricalShort Parts List Short Parts List306 302Fault Finding Initial Fault Finding ChecksError Codes Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsTurn selector switch to Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace safety thermostat Replace PCB Is there 230V atReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL