Baxi Potterton G.C.No 47 393 22, G.C.No 47 393 23, G.C.No 47 393 21 manual Plate Heat Exchanger Fig

Page 44

Plate Heat Exchanger

LH Location Stud

Fig. 94

Rubber Seal

Motor Unit

Multi-pin Plug

Retaining Clip

Valve

Assembly

Fig. 95

Pressure Sensor

14.0Changing Components

14.20Plate Heat Exchanger (Fig. 94)

1.Drain the boiler primary circuit and remove the gas valve as described in section 14.24.

2.While supporting the heat exchanger undo the screws securing it to the brass manifolds.

3.Withdraw the heat exchanger upwards, taking care not to damage any wires or controls.

Seals

4.There are four rubber seals between the manifolds and heat exchanger which may need replacement.

5.Ease the seals out of the manifold. Replace carefully, ensuring that when the seal is inserted into the manifold it is parallel and pushed fully in.

6.When fitting the new heat exchanger note that the left hand location stud is offset towards the centre more than the right hand one.

7.Reassemble in reverse order.

14.21Diverter Valve - Motor Unit & Assembly (Fig. 95)

1.To replace the motor unit, disconnect the multi-pin plug.

2.Pull off the retaining clip and remove the motor unit.

3.The motor unit can now be replaced, or the valve assembly removed.

4.Drain the primary circuit and draw off any hot water once the isolating taps are closed.

5.Undo the nuts on the tap rail under the boiler. Remove the screws securing the valve assembly to the boiler bottom panel and plate heat exchanger.

6.Remove the valve assembly. Examine any seals or washers, replacing if necessary. Transfer the DHW NTC to the new valve and reassemble in reverse order.

44© Baxi Heating UK Ltd 2011

Image 44

Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Safe Manual Handling GeneralPreparation TechniqueContents Description Contents of PackIntroduction General Layout LayoutPump Protection Frost Protection ModeAppliance Operation Technical Data Promax Combi 24, 28Dimensions and Fixings OrientationTap Rail 32.5 mm Condensate Drain 65 mmSystem Details InformationCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain Flue Flue terminal guardEach fitting to aid assembly Flue OptionsHorizontal Flue Systems Horizontal FluesVertical Flues Twin & Vertical Flue Systems120mm Min ApartTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig 28/33 Determining Permissible LengthsExample 5121368General Fitting Notes 30mmElbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting The Boiler Fitting the Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness WasteFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning Commissioning the BoilerPressure Case Front Panel Facia Panel CompletionCompletion Servicing 13 .1 Annual ServicingAnnual Servicing Inspection Case Front Panel Facia Panel Securing ScrewsViewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Gasket Extension Piece Burner FigInsulation Fig Central Heating Temperature Sensor NTC Fig Safety Thermostat Fig DHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Setting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe ThrottleIllustrated Wiring Diagram ElectricalShort Parts List Short Parts List306 302Error Codes Fault FindingInitial Fault Finding Checks Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsTurn selector switch to Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL