Baxi Potterton G.C.No 47 393 22 Flue/Heat Exchanger Thermostat Sensor Fig, Safety Thermostat Fig

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Electrical

PlugFlue/Heat Exchanger

Thermostat Sensor

Fig. 83

Flow Pipe

Central Heating

Temperature Sensor

14.0Changing Components

14.8Flue/Heat Exchanger Thermostat Sensor (Fig. 83)

1.Ease the retaining tab on the sensor away and disconnect the electrical plug.

2.Turn the sensor 90° anticlockwise to remove - it is a bayonet connection.

3.Reassemble in reverse order.

14.9Water Pressure Sensor (Fig. 85)

1.Drain the primary circuit.

2.Disconnect the two wires from the sensor.

3.Undo the nut on the flow pipe securing and sealing the sensor.

4.Remove the sensor, examine the sealing washer, replacing if necessary.

5.Reassemble in reverse order. The component is not polarised - either wire will fit each terminal.

14.10Central Heating Temperature Sensor (NTC) (Fig. 84)

1.Ease the retaining tab on the sensor away and disconnect the electrical plug.

2.Unscrew the sensor from it’s pocket and reassemble in reverse order. The plug will only fit one way.

14.11Safety Thermostat (Fig. 85)

Fig. 84

Pressure Sensor

Fig. 85

Safety Thermostat

Plate Heat

Exchanger

DHW Temperature

Sensor

1.Pull the plug off the thermostat.

2.Remove the screws securing the thermostat to the mounting plate on the flow pipe.

3.Reassemble in reverse order, ensuring that the plug is pushed fully on.

14.12DHW Temperature Sensor (NTC) (Fig. 85)

1.Turn off the mains cold water supply tap and draw off the residual domestic hot water.

2.Ease the retaining tab on the sensor away and disconnect the electrical plug.

3.Unscrew the sensor from the plate heat exchanger manifold. Examine the sealing washer,replacing if necessary.

4.Reassemble in reverse order. The plug will only fit one way.

© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Scheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation General Safe Manual HandlingPreparation TechniqueContents Description Contents of PackIntroduction Layout General LayoutPump Protection Frost Protection ModeAppliance Operation Promax Combi 24, 28 Technical DataOrientation Dimensions and FixingsTap Rail 32.5 mm Condensate Drain 65 mmInformation System DetailsCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain Flue terminal guard FlueFlue Options Each fitting to aid assemblyHorizontal Flue Systems Horizontal FluesTwin & Vertical Flue Systems Vertical Flues120mm Min ApartTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig Determining Permissible Lengths 28/33Example 512136830mm General Fitting Notes60Ø extension piece. It must be secured using two Elbow to allow the flue to be installed as shownUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsUnpacking & Initial Preparation InstallationFlushing After considering the site requirementsFitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsWall Thickness Waste Fitting The FlueFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning the Boiler CommissioningPressure Case Front Panel Facia Panel CompletionCompletion 13 .1 Annual Servicing ServicingAnnual Servicing Inspection Case Front Panel Facia Panel Securing ScrewsViewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing Components Igniter Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Gasket Extension Piece Burner FigInsulation Fig Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Setting the Gas Valve CO2 check Setting the Gas ValveFlue Adaptor Test Point Plug Analyser Probe ThrottleElectrical Illustrated Wiring DiagramShort Parts List Short Parts List306 302Error Codes Fault FindingInitial Fault Finding Checks Go to section ‘A’ Turn the selector switch to Error 133 flashingReset position for 5 seconds Pump runsError 133 flashing Go to section ‘I’ Turn selector switch toTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Replace waterReplace sensor or PCB E28 Check wiring Viewing WindowGas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL