Baxi Potterton G.C.No 47 393 23, G.C.No 47 393 21, G.C.No 47 393 22 manual Contents

Page 6

CONTENTS

 

Section

 

Page

 

1.0

Introduction

7

 

 

 

 

 

 

2.0

General Layout

8

 

 

 

 

 

 

3.0

Appliance Operation

9

 

 

 

 

 

 

4.0

Technical Data

10

 

 

 

 

 

 

5.0

Dimensions and Fixings

11

 

 

 

 

 

 

6.0

System Details

12

 

 

 

 

 

 

7.0

Site Requirements

15

 

 

 

 

 

 

8.0

Flue Options

19

 

 

 

 

 

 

9.0

Plume Displacement

24

 

 

 

 

 

 

10.0

Installation

28

 

 

 

 

 

 

11.0

Commissioning

33

 

 

 

 

 

 

12.0

Completion

35

 

 

 

 

 

13.0

Servicing

36

 

 

 

 

 

14.0

Changing Components

38

 

 

 

 

 

15.0

Setting the Gas Valve

47

 

 

 

 

 

16.0

Electrical

48

 

 

 

 

 

17.0

Short Parts List

49

 

 

 

 

 

18.0

Fault Finding

50

 

 

 

 

 

19.0

Pages for Notes

56

 

 

 

 

 

 

 

 

Benchmark Checklist

58

 

 

 

 

 

6© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Contents of Pack IntroductionDescription General Layout LayoutFrost Protection Mode Appliance OperationPump Protection Technical Data Promax Combi 24, 28Tap Rail Dimensions and FixingsOrientation 32.5 mm Condensate Drain 65 mmCentral Heating Circuit System DetailsInformation BypassSystem Filling and Pressurising Fig Expansion Vessel Central Heating onlyPressure Relief Valve Fig Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationAt Least 1.5 7.2 Clearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Each fitting to aid assemblyFlue Options Horizontal Flues120mm Min Vertical FluesTwin & Vertical Flue Systems ApartFlue Accessories Key Accessory Size Code NoTelescopic Internal Flue Kit Twin Flue Duct Adaptor Twin Flue ConnectionAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigPlume Displacement Plume Displacement Kit FigMetres Ring Adaptor Example 28/33Determining Permissible Lengths 5121368General Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerInner Flue Support Bracket 25mm Extension Cut EndEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable Clamp Commissioning Commissioning the BoilerPressure Completion CompletionCase Front Panel Facia Panel Annual Servicing Inspection Servicing13 .1 Annual Servicing Case Front Panel Facia Panel Securing Screws10 ±1 Burner Sensing ElectrodeViewing Window Changing Components Igniter FigSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigBurner Gasket Extension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigThrottle Adjustment Screw Gas Valve FigExpansion Vessel Fig Flue Adaptor Test Point Plug Analyser Probe Setting the Gas ValveSetting the Gas Valve CO2 check ThrottleIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302Fault Finding Initial Fault Finding ChecksError Codes Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsTurn Domestic Hot Water Turn selector switch toError 133 flashing Go to section ‘I’ Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterGas at burner Check wiring Viewing WindowReplace sensor or PCB E28 Replace gas valveReplace safety thermostat Replace PCB Is there 230V atReplace sensor Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL