Baxi Potterton G.C.No 47 393 22, G.C.No 47 393 23 Initial Fault Finding Checks, Error Codes

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NOTE: When instructed to turn the selector to the reset position turn the selector switch fully anticlockwise against the spring pressure to the reset position and hold for 5 seconds to reset the boiler.

Table Of Error Codes

E20 Central Heating NTC Fault

E28 Flue NTC Fault

E50 Hot Water NTC Fault

E110 Safety Thermostat Operated

E119 Water Pressure Switch Not Operated

E125 Circulation Fault (Primary Circuit)

E130 Flue NTC Operated

E133 Interruption Of Gas Supply or Flame Failure

E160 Fan or Fan Wiring Fault

E193 Pre-Circulation Fault

18.0Fault Finding

18.1Initial Fault Finding Checks

1.Check that gas, water and electrical supplies are available at the boiler.

2.Electrical supply = 230V ~ 50 Hz.

3.CH water system pressurised to 0.5 bar minimum when the boiler is cold.

4.The preferred minimum gas pressure is 20 mbar.

5.Carry out electrical system checks, i.e. Earth Continuity, Resistance to Earth, Short Circuit and Polarity with a suitable meter.

NOTE: These checks must be repeated after any servicing or fault finding.

6.Ensure all external controls are calling for heat and check all external and internal fuses. Before any servicing or replacement of parts, ensure the gas and electrical supplies are isolated.

18.2Error Codes

1.If a fault occurs on the boiler an error code may be shown by the facia display.

2.The codes are either two or three digit, preceded by the letter 'E'. For example, code E133 will be displayed by 'E1' alternating with '33'. E50 is shown as 'E' then '50'

E20, E28 & E50 indicate faulty or incorrect components.

E110 shows overheat of the primary water and E130 overheat of the flue system.

E119 is displayed when the primary water pressure is less than 0.5 bar.

E133 indicates that the gas supply has been interrupted, ignition has failed or the flame has not been detected.

E125 is displayed in either of two situations:-

i)If within 15 seconds of the burner lighting the boiler temperature has not changed by 1°.

ii)If within 10 minutes of the burner lighting the boiler temperature twice exceeds the selected temperature by 30°. In these instances poor primary circulation is indicated.

3.By turning the selector switch to the 'Reset' position for a minimum of 5 seconds when E110, E130 & E133 are displayed it is possible to relight the boiler.

4.If this does not have any effect, or the codes are displayed regularly further investigation is required.

50© Baxi Heating UK Ltd 2011

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Contents Installation & Service Instructions 0086 Installer Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Preparation Safe Manual HandlingGeneral TechniqueContents Description Contents of PackIntroduction General Layout LayoutPump Protection Frost Protection ModeAppliance Operation Technical Data Promax Combi 24, 28Tap Rail Dimensions and FixingsOrientation 32.5 mm Condensate Drain 65 mmCentral Heating Circuit System DetailsInformation BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Each fitting to aid assemblyFlue Options Horizontal Flues120mm Min Vertical FluesTwin & Vertical Flue Systems ApartTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Flue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig Example 28/33Determining Permissible Lengths 5121368General Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning Commissioning the BoilerPressure Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing Case Front Panel Facia Panel Securing ScrewsViewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Gasket Extension Piece Burner FigInsulation Fig DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Flue Adaptor Test Point Plug Analyser Probe Setting the Gas ValveSetting the Gas Valve CO2 check ThrottleIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302Error Codes Fault FindingInitial Fault Finding Checks Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsTurn Domestic Hot Water Turn selector switch toError 133 flashing Go to section ‘I’ Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterGas at burner Check wiring Viewing WindowReplace sensor or PCB E28 Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page Condensing Boilers only Service Record Brooks House, Coventry Road, Warwick. CV34 4LL

G.C.No 47 393 22, G.C.No 47 393 23, G.C.No 47 393 21 specifications

The Baxi Potterton range, specifically the models identified by G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22, represents a robust selection of domestic heating solutions that cater to diverse consumer needs. Known for their reliability and efficiency, these boilers are designed with advanced technologies that ensure consistent performance and high levels of user satisfaction.

One of the primary features of these models is their compact design, allowing for flexibility in installation within various home environments. Whether placed in a kitchen, utility room, or cupboard, the space-saving configurations make them ideal for homeowners with limited installation areas.

These boilers utilize a high-efficiency heat exchanger that maximizes heating output while minimizing fuel consumption. This not only results in lower energy bills for consumers but also contributes positively towards reducing carbon footprints. The G.C. No 47 393 21, 47 393 22, and 47 393 23 models are known for their impressive Seasonal Efficiency Ratings, indicating superior energy efficiency, which is vital for compliance with modern building regulations.

In terms of technology, these models feature user-friendly digital displays that provide real-time information on system performance, making it easier for users to monitor and manage their home's heating needs. Additionally, some models come equipped with advanced control systems that allow homeowners to adjust settings remotely via smartphone applications, further enhancing convenience.

Safety is paramount in the design of Baxi Potterton boilers. Each unit is equipped with multiple safety features including built-in frost protection, pressure relief valves, and gas leak detection systems. This commitment to safety ensures peace of mind for users, knowing that their heating system is designed to operate securely.

Another significant characteristic of these models is their compatibility with renewable energy sources. They can work in conjunction with solar thermal systems and can be integrated into larger renewable setups, promoting sustainability in home heating.

In summary, the Baxi Potterton G.C. No 47 393 21, G.C. No 47 393 23, and G.C. No 47 393 22 models are a testament to modern engineering and design. With their emphasis on efficiency, safety, and convenience, they provide exceptional heating solutions for today's energy-conscious homeowners.
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